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Summary of Contents for RaycoWylie i4300
- Page 1 Installation guide for Grove Industrial Cranes...
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Page 2: Table Of Contents
Contents Introduction Component Mounting Steps: Console Canbus Interface box Junction Box Cable Reel Loop Kit (Cable reel) Proximity Sensor Pressure Sensors Wiring... -
Page 3: Component Mounting Steps
If this system is replacing a Wylie W1258 or i3500, mount console in existing bolt holes on the dashboard using supplied bracket and hardware p/n 22KCF0034 If replacing a system other than a Raycowylie, mount console using supplied bracket with or without the flat bar to make mounting as aesthetic as possible. -
Page 4: Junction Box
Precaution: OK to install behind seat in cab DO NOT install behind seat in cab 3 Junction Box p/n 33J0012 Using supplied hardware install in an area of your choice close to the 33M0109, preferably in the cab. 4 Cable Reel If replacing a W1258 or i3500 cable reel, use supplied adapting bracket and hardware to fit in existing bolt holes on the boom. - Page 5 Your new cable reel contains a length and angle sensor which need calibrating. Calibration should be performed by an experienced technician after complete system assembly. Align Cable reel with existing cable guides Existing cable guides Connect the Canbus cable to the cable reel Connect CANbus cable here There is most likely a tube welded on the side of the crane where the cable for the old reel passed through.
- Page 6 Put jumper on NAM only if you need to switch to analog ** Note that the RaycoWylie system is expecting to see a short on the A2B line during normal operation. During a two-block event, an open circuit is needed. Ensure that the A2B wires that you are using will...
- Page 7 5 Loop kit Assembly Assemble loop kit and fix to existing end of boom bracket as seen in the below picture leaving enough cable beyond the loop kit to connect to the A2B...
- Page 8 6 Proximity Switch p/n 11SSX0021 The proximity switch/sensor is used to detect the over-front section of the crane, allowing higher capacity when slewing over front. Locate the existing proximity sensor under the turret and replace by the new using the same existing bracket. See picture below.
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Page 9: Pressure Sensors
7 Pressure Sensors Although the pressure sensors/transducers are exactly the same, their programming is different therefore it is important to connect them in the instructed locations. If upgrading from a Wylie W1258 or i3500, simply disconnect existing pressure sensors and replace by the new. We have supplied two possible adaptors, but since it is difficult to tell what is already on the machine, you may need to contact your local hydraulics supplier for the proper fitting if these are not suitable. - Page 10 Detail D Rod side: Existing adaptor existing pressure sensor, to be replaced by the new add new adaptor here Existing adaptors Existing parts of the machine...
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Page 11: Wiring
You are now ready to wire the system. Refer to the supplied wiring diagram. Note: The Raycowylie lock-out control voltage (12VDC from the relay box pin 9) can only be used to supply the coil of the lock-out relay. A separate 12VDC supply must be used to attach to “common” of the lock-out relay, supplying the...
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