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Snow Performance Boost Cooler
CAUTION
:
You must completely read through these instructions before installing and operating
this product. Failure to do so can result in damage to this product and the vehicle.
Congratulations on your purchase of a Snow Performance Boost Cooler® Gas Water-Methanol
Injection kit! Keep these instructions for reference. First locate the part# of your injection system
which can be found on the front of the Boost Cooler® box. Use this number to identify which set of
Required Tools Needed For Install:
●
Phillips/Flat Head Screwdriver
●
Power Drill
●
Razor Blade
●
Preferred Electrical Connectors (Crimping/Stripping Tools, Blue Butts, Eye Hooks, Posi-Taps,
Fuse Taps, Soldering Supplies etc)
●
Spare 16 Gauge Wire (Optional Depending On Install)
●
Open End Wrench / Socket Set
●
1/8" – 27 NPT Tap (Optional Depending On Install)
Average Install Time: 4-6 Hours
Locate the wiring diagram for your injection kit further in these instructions beginning
on page 8 for overview of system layout before attempting install.
Gas Water-Methanol Injection Kit Instructions
®
(Part#'s 320, 320-BRD)
Version: 1.0
electrical and setting instructions to follow.
Snow Performance, Inc.
1017 Highway 24 East, Woodland Park, CO 80863
P: 719-633-3811 E: tech@snowperformance.net
www.snowperformance.net
© 2017 Snow Performance, Inc.
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Summary of Contents for Snow Performance BOOST COOLER 320
- Page 1 Failure to do so can result in damage to this product and the vehicle. Version: 1.0 Congratulations on your purchase of a Snow Performance Boost Cooler® Gas Water-Methanol Injection kit! Keep these instructions for reference. First locate the part# of your injection system which can be found on the front of the Boost Cooler®...
- Page 2 Step 1 Self Sealing Low Level Sensor Install (Optional) Although not required for kit operation, the low level sensor and yellow led are a great way to monitor the level of your water-meth tank. The level sensor is designed to turn on the led or alert the controller in some kits as soon as the level inside the reservoir reaches the level of the sensor.
- Page 3 Step 2 Tank Install OPTIONAL: If desired you can use the stock windshield washer fluid tank as the tank for your water- meth system. Simply drill and tap a 3/8” NPT hole in desired feed spot for system and install the 3/8” NPT fitting into the tank using E-6000 sealant on threads/around area.
- Page 4 Step 3 Pump Install Braided Line Kits Only- Install (2) 3/8” NPT to 4AN Straight fittings into the pump inlet and outlet using E6000® sealant on the threads. Do not overtighten as damage to the pump housing can occur. Quick Connect Kits Only-Remove the blue rubber plugs from the quick-connect fittings by first pushing the plug toward the pump, hold the grey collar against the pump, and gently pull the...
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Page 5: Step 4 Nozzle Selection
**The end of the nozzle with the fine mesh screen should be inserted into the nozzle holder** **Teflon sealants are not compatible with methanol, and should not be used with the install of your Snow Performance Boost Cooler ** Page | 5... - Page 6 Step 5 Nozzle Mounting Typical nozzle placement is approximately 6” or less before the throttle body inlet on the vehicle but the nozzle can be installed anywhere on the intake pipe after a intercooler outlet/supercharger outlet/turbo outlet. The nozzles should always be placed after an intercooler due to the possibility of the narrow passages and loss of air velocity leading to puddling.
- Page 7 Braided line kits - Fit the NPT thread to 4AN adapters in each side of the check valve using E-6000 sealant on the NPT threads only. Connect the 5 foot section of braided line from the pump outlet to check valve inlet and the 1’...
- Page 8 Part# 320/320-BRD Wiring Diagram Step 1 Stage 3 Controller Wiring/Boost Source Step 1: Mount controller in desired location using double sided tape. Ensure mounting surface is clean before applying tape. Step 2: Connect boost hose (black silicon hose supplied in kit) to the clear blue boost line coming from the controller.
- Page 9 Step 7: Using preferred electrical fitting connector connect RED wire to 12 volt key on power source. Step 8: GREEN wire is only used to control a second stage of water/methanol. If a solenoid/dual nozzle upgrade is not being used GREEN wire can be tied out of the way. If a solenoid/dual nozzle upgrade is being used follow upgrade installation guide for proper installation.
- Page 10 Display and Control Screens: Screen 1 This is a display only screen. It displays boost, fuel rail pressure (FRP), and water/methanol injection as independent bar graphs. Boost Screen 2 This display screen shows boost in psi and fuel rail pressure (FRP) as a percentage. 100% FRP indicates 100% pressure voltage.
- Page 11 FRP Full% Screen 6C Increase------------ This screen sets the FRP full point when maximum injection through the system will be reached. Typical FRP full points are 40%-60%. FRP Full% Screen 6D Decrease------------- This screen sets the FRP full point when maximum injection through the system will be reached. Boost Start Screen 7A Increase---------...
- Page 12 Power Mode FRP Screen 9 Change--------- This screen selects between ‘BOOST’ and FRP to determine which will control a second stage. Set this to “BOOST”. Power Start Screen 10A Increase ----------- This screen sets the start point of either boost or FRP that triggers the second stage. Once this value has been reached, the secondary nozzle will start injecting automatically in addition to the primary nozzle.
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Page 13: Maintenance
Q: What fluids can I use in my water/methanol system? Boost Juice®: This is the best fluid to use and is Snow Performance’s 49% methanol, 51% water mixture that can be shipped to your door or picked up at a local dealer. (If you are using your washer reservoir as the injection tank, Boost Juice®... - Page 14 Q: Can I use pure methanol? While all components of Snow Performance systems are designed to be able to handle 100% pure methanol, it is not recommended for a number of reasons. • Safety: Pure methanol is easy to ignite with a low 140F degree flash-point and burns with an invisible flame.
- Page 15 This is a high performance product – use at your own risk. Snow Performance Inc., Its agents, employees or owners shall not be under any liability whether in contract or otherwise whether or not resulting from our negligence or contents of information supplied for any damage or loss resulting from such information.
- Page 16 Return Policy: All returns must be called in for RMA #. Snow Performance will not take used kits or parts for refund. If you are returning an unused kit there is a 15% restocking fee minus shipping/handling. All returns must be made within 30 days of purchase date. No exceptions.
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