Snow Performance BOOST COOLER 49002 Installation Instructions Manual

Water / methanol injection system

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INSTALLATION INSTRUCTIONS
FOR PART #49002
WATER / METHANOL INJECTION
SYSTEM
DODGE CUMMINS
5.9L/6.7L DIESEL

Kit Contents

Parts
UHO Pump (Ultra High
o
Output)
3 Qt Reservoir
o
10 ft High Pressure
o
Tubing
3 ft Black Wire Loom
o
18" 1/8" Silicone Tubing
o
Electrical Packet
1 Green LED
o
2 Blue Butt Connectors
o
2 Small Eyehooks
o
1 Large Eyehook
o
1 Male Connector
o
3 Female Connectors
o
1 Arm Switch
o
1 Boost 'T'
o
VC-100uC Controller
o
With Wiring Harness
o
10 Tie Wraps
Fuse holder
o
20 amp fuse
o
Required Tools
Electric Drill w/ Drill Bits
Utility Knife
Screwdriver – Phillips
Assorted Wrenches
1/8" NPT Tap
Mechanical Packets
1 Nozzle Holder
o
1 3/8" NPT to ¼" tube
o
8 #8x1&1/2" Screws
o
8 #8 Washers
o
4 #6x1/2" Screws
o
1 Dual Nozzle Upgrade
o
1 Bulkhead
o
1 E-6000® (GOOP)
o
1 375 Nozzle
o
2 625 Nozzles
o
Upgrades/Options
o
2.5 Gallon Reservoir
o
7 Gallon Reservoir
o
Solenoid Upgrade
o
Hose Adaptor or Bung
o
Boost Juice
o
Level Switch

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Summary of Contents for Snow Performance BOOST COOLER 49002

  • Page 1: Kit Contents

    Kit Contents Parts UHO Pump (Ultra High Output) 3 Qt Reservoir Mechanical Packets 10 ft High Pressure 1 Nozzle Holder Tubing INSTALLATION INSTRUCTIONS 1 3/8” NPT to ¼” tube 3 ft Black Wire Loom 8 #8x1&1/2” Screws 18” 1/8” Silicone Tubing 8 #8 Washers FOR PART #49002 4 #6x1/2”...
  • Page 2: Installation - Mechanical

    Installation – Mechanical Introduction This kit progressively injects water-methanol according to manifold boost pressure. The system is applicable for turbo diesels making over 25 psig of boost pressure. The controller utilizes a heavy-duty design that can read up to 100 psig of boost. It has two dials to set the start and full points to tailor the delivery to your engine’s needs.
  • Page 3 Measure the distance from the reservoir outlet to the pump inlet. Cut the Caution****** ¼” red tubing using utility knife. Make cuts are as square as possible. To avoid gravity feeding of fluid with rear mount reservoirs, it is essential to use a check valve in-line between the reservoir and pump.
  • Page 4 Torque 1/2 turn past finger tight. Do not use Teflon Nozzles are mounted in the black plastic tube that connects the sealants on Snow Performance fittings. intercooler-to-intake located on the driver’s side of the engine. Step 1.
  • Page 5: Installation - Electrical

    Ensure there are no kinks in the tubing and insert tubing into quick When selecting a 12 volt key on source, try to find a dedicated circuit • disconnects until fully seated. Gently pull on tubing to ensure a good fused for 15+ amps.
  • Page 6: Testing The System

    For setting 3, right, the chart shows the Start dial at 8psi and the Full dial at 24psi. At 8psig of boost pressure the pump will operate at 10%. At 24psig of boost pressure, the pump will deliver 100% of injection pressure.
  • Page 7 Oil or other additives are not required for system lubrication. For best performance, cooling and system life it is recommend that Snow Performance Boost Juice (#40008) be the exclusive fluid used in the system. SNOW PERFORMANCE FUEL SYSTEMS...

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