Chassis - Yamaha YFS200R 2002 Service Manual

CHASSIS

Front suspension:
Shock absorber travel
Spring free length
Spring rate
Stroke
Optional spring
Front disc brake:
Type
Disc outside diameter × thickness
Pad thickness – Inner
<Limit>
Pad thickness – Outer
<Limit>
Brake pedal:
Brake pedal position (below the top of the
rider footrest)
Tightening torques
Parts to be tightened
Steering column and handlebar holder
Front brake disc and wheel hub
Front brake caliper and steering knuckle
Bleed screw
Steering knuckle and tie rod
Tie-rod (locknut)
Steering column and frame
Parking brake adjuster locknut
Rear brake hose union bolt
Rear master cylinder and frame
Footrest and frame
Front brake hose union bolt
Front brake pipe bolt
Front arm (upper) and brake hose holder
Front brake pipe and bracket
Rear brake caliper and bracket
Rear brake disc and brake disc hub
Rear brake caliper and parking brake assembly
Front master cylinder and holder
MAINTENANCE SPECIFICATIONS
Model
K1
K2
K1
K2
90 mm (3.54 in)
226.6 mm (8.93 in)
29.4 N/mm (2.94 kg/mm, 164.6 lb/in)
34.3 N/mm (3.43 kg/mm, 192.1 lb/in)
0 ~ 46.7 mm (0 ~ 1.84 in)
46.7 ~ 112.2 mm (1.84 ~ 4.42 in)
No.
Dual
161.0 × 3.5 mm (6.34 × 0.14 in)
4.5 mm (0.18 in)
1 mm (0.04 in)
4.5 mm (0.18 in)
1 mm (0.04 in)
0 ~ 10 mm (0 ~ 0.39 in)
Tightening torque
Thread size
Nm m · kg ft · lb
M8 × 1.25
23
M8 × 1.25
28
M8 × 1.25
28
M8 × 1.25
6
M10 × 1.25
25
M10 × 1.25
15
M10 × 1.25
35
M8 × 1.25
16
M10 × 1.25
30
M8 × 1.25
20
M10 × 1.25
65
M10 × 1.25
27
M10 × 1.0
19
M6 × 1.25
7
M6 × 1.25
10
M8 × 1.25
28
M8 × 1.25
28
M8 × 1.25
18
M6 × 1.25
7
– 3 –
SPEC
YFS200R
Remarks
2.3 17
2.8 20
2.8 20
0.6 4.3
2.5 18
1.5 11
3.5 25
1.6 11
3.0 22
2.0 14
6.5 47
2.7 19
1.9 13
0.7 5.1
1.0 7.2
2.8 20
2.8 20
1.8 13
0.7 5.1
LT
LT