Related Manuals for wiwa 60012
Summary of Contents for wiwa 60012
- Page 1 Operation manual HIGH PRESSURE CLEANER Original operation manual HPC_BADBK_en_1805 • rs...
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Page 3: Table Of Contents
Contents Contents 1 Foreword ....................5 2 Safety .....................6 2.1 Explanation of symbols ................6 2.2 Safety notes ..................8 2.2.1 Working pressure ...............9 2.2.2 Risks due to the high pressure jet ..........9 2.2.3 Risks due to electrostatic charge ..........10 2.2.4 Explosion protection ..............11 2.2.5 Health risks ................11 2.3 Safety signs ..................12 2.4 Safety features ..................12... - Page 4 Contents 3.5.2 Hose reel .................25 3.5.3 Pulsation damper ..............25 3.5.4 Foam injection .................25 4 Transport, installation, and assembly ..........26 4.1 Transport ...................26 4.2 Installation site ...................26 4.3 Assembly ...................27 4.3.1 Connecting the material hose and high pressure cleaner gun ..28 4.3.2 Grounding the device ...............28 4.3.3 Connecting the compressed air supply ........29 4.3.4 Connecting the hydraulic supply ..........29...
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Page 5: Foreword
The copyright to this operation manual belongs to WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestr. 1-3 • 35633 Lahnau • Germany Tel.: +49 6441 609-0 • Fax: +49 6441 609-50 • E-mail: info@wiwa.de Website: www.wiwa.de This operation manual is intended exclusively for the preparation, operating and maintenance personnel. -
Page 6: Safety
We recommend that the device owner has this confirmed in writing. 2.1 Explanation of symbols Safety notes warn of potential accident risks and describe the measures required for accident prevention. In the WIWA operation manual, safety notes are highlighted and labeled as follows: DANGER... - Page 7 Safety Signals important information for working correctly with the device. A failure to observe this may result in damage to the device or its environment. Various pictograms are used in the safety notes for accident risks that may result in injury, depending on the hazard source - examples: General risk of accident Risk of explosion due to explosive atmosphere Risk of explosion due to explosive substances...
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Page 8: Safety Notes
Safety Use eye protection Signals an instruction to wear protective goggles, in order to prevent eye injuries due to material spray, gases, vapors or dust. Use ear defenders Signals an instruction to wear ear defenders, in order to prevent damage to hearing caused by noise. Use respiratory protection Signals an instruction to use respiratory protection, in order to prevent damage to the respiratory tract caused by gases, vapors or dust. -
Page 9: Working Pressure
Safety 2.2.1 Working pressure WARNING Parts that are not designed for the maximum permissible working pressure may rupture and cause serious injuries. It is essential to observe the prescribed maximum working ➤ pressures for all parts. With varying working pressures, the lowest value always applies as the maximum working pressure for the complete device. -
Page 10: Risks Due To Electrostatic Charge
Ensure that the device is correctly grounded outside of EX zones! ➤ Only use electrically conductive material hoses. All original material ➤ hoses from WIWA are conductive and designed for our devices. WARNING Dirty devices can become electrostatically charged. Fire and explosion can be triggered by severe static discharges. -
Page 11: Explosion Protection
Safety 2.2.4 Explosion protection WARNING Devices that are not explosion-protected must not be used in operating facilities that fall under the explosion protection ordinance! Explosion-protected devices can be identified by the corresponding mark on the type plate and/or the ATEX declaration of conformity provided! Explosion-protected devices fulfill the requirements of the ATEX Directive for the device group, device category and temperature class cited on the... -
Page 12: Safety Signs
For your safety • Pour votre sécurité such as for example the safety card Por razones de seguridad • Для вашей безопасности Güvenliğiniz için • Dla Twojego bezpieczeństwa www.wiwa.de (see Fig. 1), indicate possible hazard För din säkerhet • Para a sua segurança www.wiwa.com Spritzpistole nicht auf Personen oder Tiere richten points and must be observed. -
Page 13: Safety Valve
The Fig. 2 shows the installation location of the safety valve for device type 60012 (left) as well as for device types 230027, 270049 and 333037 (right). Fig. 2: Installation locations of the safety valve In order to check the function of the safety valve, briefly increase the air inlet pressure to approx. -
Page 14: Compressed Air Shut-Off Valve
The air supply of the device can be interrupted with the compressed air shut-off valve. The Fig. 3 shows the compressed air shut-off valve on the device type 60012 (left) as well as on device types 230027, 270049 and 333037 (right). Closed Closed... -
Page 15: Operating And Maintenance Personnel
Safety 2.5 Operating and maintenance personnel 2.5.1 Obligations of the device owner The device owner: is responsible for training the operating and maintenance personnel, ➤ must instruct the operating and maintenance personnel on the proper ➤ handling of the device, and on wearing the correct work clothing and protective equipment, must make work aids, such as e.g. -
Page 16: Personal Protective Equipment
If spare parts are used, that have not been produced or supplied by ➤ WIWA, the warranty is voided and all liability shall be excluded. 2.6.2 Accessories If you use original accessories from WIWA, their suitability for use in ➤ our devices is guaranteed. Original operation manual HIGH PRESSURE CLEANER... -
Page 17: How To Respond In An Emergency
- in particular with respect to the working pressure, the current connection data, the connection variables, and use in Ex-zones, if applicable. WIWA will not be liable for any damage or injuries due to these parts. It is essential to observe the safety provisions applicable to the ➤... -
Page 18: Device Description
Device description 3 Device description The high pressure cleaner operates with a high pressure jet, with which stubborn impurities or layers of paint can be removed. Fig. 5: Functional diagram No. Designation Connection to the compressed air supply or hydraulic unit Regulator cluster with pressure regulator and pressure gauge High pressure pump, consisting of an air motor or hydraulic motor and a fluid pump... -
Page 19: Intended Use
➤ spare parts are installed that were not manufactured or delivered by ➤ WIWA (see chap. 2.6.1 on page 16), accessories are used that are not suitable for the device ➤ (see chap. 2.6.2 on page 16). -
Page 20: Device Design
Device description 3.3 Device design The high pressure cleaners from WIWA can be equipped with both a pneumatic drive and a hydraulic drive. The series with a pneumatic drive is broken down into several types, which primarily differ in the size of the air motors and fluid pumps (see technical data in chap. - Page 21 Device description No. Designation Connection for the material hose Fluid pump Suction for the cleaning solution Fig. 8: Type 60001 No. Designation Hydraulic motor Cart Pressure gauge for displaying the material pressure Connection for the material hose Fluid pump Mounting for the suction Suction for the cleaning solution Original operation manual HIGH PRESSURE CLEANER HPC_BADBK_en_1805 •...
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Page 22: Regulator Cluster And Maintenance Unit
The Fig. 3 shows the regulator cluster on the device type 60012 (left) as well as the maintenance unit on the device types 230027, 270049 and 333037 (right). -
Page 23: Optional Expansions And Accessories
Device description 3.5 Optional expansions and accessories An extensive range of accessories is available for the high pressure cleaners from WIWA. Fig. 10: Example of a high pressure cleaner with full equipment No. Designation High pressure cleaner gun with material hose and mounting... -
Page 24: High Pressure Cleaner Gun With Material Hose And Mounting
Device description 3.5.1 High pressure cleaner gun with material hose and mounting The high pressure cleaner gun, the material hose and the mounting for the high pressure cleaner gun are combined in an attachment kit. Fig. 11: High pressure cleaner gun with material hose and mounting No. -
Page 25: Hose Reel
Device description 3.5.2 Hose reel The material hose can be automatically rolled up using the hose reel. It is installed in the material flow between the material outlet of the high pressure cleaner and the material hose. The hose reel has several stopping points, through which the material hose can be pulled out to different lengths. -
Page 26: Transport, Installation, And Assembly
Transport, installation, and assembly 4 Transport, installation, and assembly The device left the factory in faultless condition, packaged correctly for transport. Check the device at the time of receipt for any transport damage and for completeness. 4.1 Transport When transporting the device, observe the following information: When loading the device, ensure sufficient load-bearing capacity of ➤... -
Page 27: Assembly
Transport, installation, and assembly WARNING If the device is used outdoors, a life-threatening situation may arise for the operating personnel due to lightning. Never operate a device outdoors during a storm! ➤ The owner must ensure that a device that is used outdoors is ➤... -
Page 28: Connecting The Material Hose And High Pressure Cleaner Gun
Transport, installation, and assembly WARNING During assembly work, ignition sources may arise (e.g. due to mechanical sparks, electrostatic discharge, etc.). Carry out all assembly work outside of potentially explosive areas. ➤ 4.3.1 Connecting the material hose and high pressure cleaner gun Connect the material hose to the material inlet of the high pressure cleaner gun (see Fig. -
Page 29: Connecting The Compressed Air Supply
Transport, installation, and assembly 4.3.3 Connecting the compressed air supply High pressure cleaners with pneumatic drives are connected to the operator-side compressed air supply. CAUTION Lines laid on walking surfaces are a tripping hazard capable of causing injuries to the operating personnel. Place the compressed air line so that a tripping hazard for the ➤... -
Page 30: Operation
Operation 5 Operation Prerequisites: The high pressure cleaner must be correctly installed and connected ➤ to a suitable compressed air or hydraulic supply. Only put the high pressure cleaner into operation if you are equipped ➤ with the prescribed protective equipment. Details on this can be found in chap. -
Page 31: Decommissioning
Operation 5.3 Decommissioning The work process during decommissioning depends on whether the high pressure cleaner is only going to be taken out of operation temporarily or for longer periods or permanently 5.3.1 Temporary decommissioning Relieve the pressure as described in chap. 5.2 on page 30. Set down the high pressure cleaner gun in the mounting provided for this on the frame of the high pressure cleaner. -
Page 32: Maintenance
Maintenance and repair work on electrical parts may only be ➤ performed by specialist personnel with electrical qualifications — all other maintenance and repair work may only be performed by WIWA customer service or specially trained personnel. WARNING During maintenance work, ignition sources may develop (e.g. -
Page 33: Regular Testing
Maintenance 6.1 Regular testing The device must be regularly inspected and maintained by a specialist: prior to first commissioning, ➤ after changes to / the servicing of parts of the installation that affect ➤ safety, after an interruption to operation lasting more than 6 months, ➤... -
Page 34: Checking And Cleaning The Water Separator
Maintenance 6.2.1 Checking and cleaning the water separator The water separator filters moisture and particles of dirt ( > 5 μm) from the compressed air. This prevents condensation water from penetrating the device, and the static charging of the pneumatic hoses. Any condensation water that occurs is semi-automatically drained via the drain valve. -
Page 35: Checking The Release Agent Level In The High Pressure Pump
The high pressure pump of the device type 60012 is equipped with an open release agent cup (see Fig. 19). At maximum filling, the release agent is up to the edge of the release agent cup. -
Page 36: Checking The Compressed Air, Hydraulic And Material Hoses
6 years. The manufacturing date of a hose line (month/year) is stamped on the ferrule. 6.3 Operating fluid Operating fluid WIWA order number Release agent (0.5 l) ¹ 0163333 Locking agent (50 ml) ² 0163333 Lubricant (acid-free grease, 0.4 kg) ²... -
Page 37: Troubleshooting
Clean suction hose and / or clogged suction pipe Ball valve clogged Disassemble and clean fluid pump Notify WIWA customer service Air motor defective High pressure pump runs Ball sticks in the inlet valve Lift the ball in the inlet valve consistently, but does not... -
Page 38: Technical Information
Technical information 8 Technical information 8.1 Technical data Type 60012 230027 270049 333037 60001 Item number 0665428 0665429 0665447 0665448 0665449 Drive pneumatic hydraulic Motor D200/120 D230/120 D270/120 D333/120 D100/120 Fluid pump 600/120 360/120 275/120 550/120 550/120 RS 100 RS 450... -
Page 39: Type Plate
Technical information 8.3 Type plate The type plate is located on the side on the cart. Fig. 22: Position and example of a type plate It contains the most important technical data for the device: the device type, ➤ the output per double stroke in cm³ and fl/oz, ➤... - Page 40 Headquarters and production WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestr. 1 - 3 35633 Lahnau, Germany Tel.: +49 (0)6441 609-0 Fax +49 (0)6441 609-2450 info@wiwa.de www.wiwa.de Дистрибьютор WIWA в России ООО Хоммал 350059, Россия, г. Краснодар, ул. Уральская 134 Тел.: +7(861) 241-44-94...
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