Clemco Zero Pulsar Plus 55-S Manual

Clemco Zero Pulsar Plus 55-S Manual

Suction blast cabinets
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© 2021 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
Pulsar
Suction Blast Cabinets
DATE OF ISSUE: 08/21
REVISION:
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material and the information
relating to these products are intended for knowledgeable,
experienced users. It is the responsibility of the employer to
ensure that proper training of operators has been performed and
a safe work environment is provided.
No representation is intended or made as to the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates
regarding
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
the suitability of, engineering balance of, or compliance with
regulations or standard practice of any such combination of products
or components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating or dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
®
Plus 55-S
O. M. 30423
production
rates
or
finishes
are
the

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Summary of Contents for Clemco Zero Pulsar Plus 55-S

  • Page 1 Other products, such as air compressors, air filters and www.clemcoindustries.com receivers, abrasives, equipment for ventilating or dehumidifying, or other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures.
  • Page 2: Table Of Contents

    Media-Air Mixture ............5.3 injury. Reclaimer Static Pressure (exhaust damper) .... 5.4 Cabinet Air-Inlet Damper ..........5.5 Door Interlocks ............5.6 Dustbin Interlock ............5.7 Dust–Collector Pulse Pressure ........5.8 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 3: General Description

    Air only (no media) from nozzle ........8.9 • 300 cfm reclaimer Blowback through media hose ........8.10 • 300 cfm reverse-pulse cartridge dust collector Blasting does not begin when foot pedal is pressed ..8.11 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 4: Theory Of Operation

    Refer to Section 2.0 for setup instructions and additional components. • Refer to Figure 2 of additional cabinet components. • Refer to Figure 3 for additional power module components. Figure 1 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 5 ® Blast Gun Blow-Off Nozzle Foot Shelf * Foot Pedal * Refer to Sections 1.6 and 1.7 for explanation of control functions. PULSAR PLUS 55-S CABINET ENCLOSURE Figure 2 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 6 Air Out - Gray Reclaimer Debris Screen  Flex Hose Media Metering Valve To cabinet hopper, as shown in Figure 2. PULSAR PLUS 55-S 300 CFM POWER MODULE Figure 3 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 7: Control-Console Functions

    4. Blast-Pressure Gauge: Displays blast pressure, automatically begins when the exhauster is turned ON. which is adjusted by the blast-pressure regulator, as Refer to Section 5.9 to adjust the pulse timer. noted above. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 8: Nozzle Options

    Glass beads subjected to excessive moisture may be reused only after thoroughly drying and breaking up any clumps. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 9: Compressed-Air Requirements

    © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 10: Ground The Cabinet And Power Module

    To prevent static electricity buildup, attach an Located on the top-rear edge of the cabinet, as shown in external grounded wire from an earth ground to the Figure 1. grounding lug on the power module. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 11: Final Assembly

    The right side is shown in the illustrations. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 12: U-Tube Manometer

    1. Turn OFF the exhauster. Figure 10 2. Unhook the two door latches and open the reclaimer fill door. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 13: Media Unloading

    4.4.3 Close door; the door interlock system prevents blasting if either door is open. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 14: Blasting Operation

    To operate the blow-off nozzle, hold the nozzle securely, point the nozzle toward the blow-off item, and bend the end the nozzle to activate the blow- off. Release the nozzle to shut off the blow-off. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 15: Shutdown

    Figure 15. This Figure 13 adjustment is a starting point. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 16: Reclaimer Static Pressure (Exhaust Damper)

    Section 5.4. Reclaimer handle pointing toward 45 degrees, then adjust as pressure must be set before cabinet pressure. instructed paragraphs 5.4.2 and 5.4.4. Figure 16 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 17: Door Interlocks

    Detail 3 Bracket Screws Circle in Figure 18. 5.7.4.3 Tighten the screw to secure the switch and maintain the adjustment. Figure 17 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 18: Dust-Collector Pulse Pressure

    Figure 20. up on the knob; a short snap as the knob is pulled up disengages it, as shown in Figure 19. Turn the knob © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 19: Digital Pulse-Control Timer

    1. Make sure the OFF subrange is set to seconds. The sec (seconds) indicator light should be lit, as shown in Figure 23. If the subrange is other than seconds, Figure 21 reset it as noted in Section 5.9.5.1. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 20: Reset Pulse On Time To Factory Setting, 0.15

    150 milliseconds as follows: 4. Use the "off/arrow down" or "on/arrow up" buttons to NOTE: The numbers shown in Figure 24 signify the select function "A". following step numbers: © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 21: Reset Timer Subranges To Factory Settings

    5.10.5 Adjust the slide rule to align the zero with the fluid level. Refer to Figure 28. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 22 5.10.8.2 To find the static pressure, add the number of inches the fluid travels up one column to the inches the fluid travels down the other column. Refer to the example in Figure 28. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 23: Preventive Maintenance

    Adjust the inspection schedule friability of the media. as needed, based on the following: © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 24: Daily Inspection During Blasting

    Someone Do the Following: Someone Do the Following: 6.5.1 Flex hoses: Inspect flex hoses for leaks and 6.3.1 Inspect cabinet dust leaks: During wear. operation, inspect cabinet door seals for media leaks. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 25: Monthly Inspection And Maintenance

    7.2.2 Attach gloves to the glove mounts, as noted in space, combustible dust, fall protection, hazard Section 7.1. communication, and lockout and tagout procedure for electrical and pneumatic supply. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 26: Bnp Gun Assembly

    If either gasket is placing the tapered end toward the jet. Screw the damaged, replace it, per section 7.6. holding nut onto the gun. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 27: Window-Gasket Replacement

    7.7.7 Swing the window frame into place and tighten Figure 34 the frame nuts. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 28: Led Light Assembly

    (smooth side up) over the existing nuts and washers. the gasket. 7.8.2.3 Set the light assembly on the diffuser and reattach it using the existing nuts and washers. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 29: Tube-Lock Fittings

    O-ring. The O-ring must be in place before Figure 37 reattaching them to the mounting bracket. Filter Mounting Bracket Pilot-Operated O-Ring Branch Module Pressure Regulator O-Ring Retaining Clip Mounting Screws Figure 38 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 30: Replacing Reclaimer Wear Plate

    7.11.3 Remove remnants of old caulk that will prevent 7.11.11 Allow time for the caulking to cure before the new wear plate from seating against the reclaimer putting the reclaimer into service. wall and top. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 31: Replacing Filter Cartridge

    7.12.10 Hang the door on the support angle, align the do not release the cartridge from the mounts at this time. hole with the mounting stud, and install the knob and tighten it securely. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 32: Seasoning Filter Cartridge

    7.9. White Tubing Upper Snubber Green Tubing Directional arrow must point UP. Dust Collector Inline Filter Projection 1, 7 Lower Snubber Figure 43 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 33: Clean Dust-Collector's Snubber Fittings

    Figure 45. When reinstalling the diaphragm, the marks must be aligned as shown. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 34: Poor Visibility/Dusty Media

    Hole worn in flex hose between cabinet hopper screen. and reclaimer inlet, or reclaimer outlet and dust collector  Heavy media flow. Adjust media flow, per Section 5.3. inlet. Replace hose. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 35: Plugged Nozzle

    8.9.3 Poor suction in media hose. Refer to Section 8.8. pressed and to stop when the pedal is released. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 36: Blowback Through Media Hose

    8.12.2 Inlet regulator stuck open. Inspect inlet regulator. through the metal cabinet. If blasting parts off the grate cannot be avoided, attach a ground wire between the cabinet and the part. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 37: Dust Or Media Leaking From Cabinet

    2. Make sure the power cord is connected and that power is supplied to the outlet. 3. If the display is not lit after checking the above, have the electrical system checked by a qualified electrician. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 38: Troubleshooting - Electrical

    If they all ring out, make sure motor wiring is correct and motor is not bad. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 39: Blasting Does Not Begin When Foot Pedal Is Pressed

    If not, the valve may be faulty. © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 40 Anti-fatigue floor-mat, 2 ft x 3 ft for front of cab..24744 Window cover lens, pack of 5 ........ 06190 Differential-pressure gauge assembly for measuring reclaimer static pressure ... 23355 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 41: Pulsar Plus 55-S Cabinet Assembly

    Section 10.3 for parts ....30359 LED light assembly, refer to Section 10.7 for parts ..........29711 13, 14, 15 * Door assemblies include door gasket but does not include the latch. Figure 49 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 42 6 b - 2 ft required at this location. 7 a - 10 ft required at this location. 7 b - 1 ft required at this location. Figure 50 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 43: View Window Assembly

    Body, metering valve ......... 11532 Fitting, hose, 3/8" NPT x 1/2" barb .... 06369 Plug, metering valve ........12011 Glove port opening front side of cabinet. Figure 52 Figure 53 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 44: Led Light Assembly

    Nut, nozzle holding Standard, knurled brass ......11914 Urethane covered, ......... 11574 O-ring ............08975 Gun body ..........11802 Lock nut, air jet ......... 11913 Elastic jet-sleeve ........12097 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 45: Pneumatic Controls And Parts

    14 White Refer to Figure 50 for parts. 13 Blue 14 Green 13 Blue Dust Collector 13 Gray 14 Green 34, 35 * Included with Item 33 Figure 56 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 46: Reclaimer, 300 Cfm

    Gasket, door, 5/16" x 1/2," 3 ft required ..30449 Clamp, 4" hose ........11577 Debris screen, 8-mesh ......21265 Hose, 4" light-lined flex, 7 ft required ... 12466 Liner, reclaimer door ....... 30448 Figure 57 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...
  • Page 47: Dust Collector Assembly, 300 Cfm

    Service kit, diaphragm pulse valve ..30173 26 White 26 Green 30, 31 Adhere gasket to underside of dust- collector hopper flange. Some items rotated for clarity. Figure 58 © 2021 CLEMCO INDUSTRIES CORP.  www.clemcoindustries.com  Manual No. 30423...

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