Clemco ZERO BNP 55 Manual
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Clemco ZERO BNP 55 Manual

Suction blast cabinet
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© 2019 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
Suction Blast Cabinet
DATE OF ISSUE: 08/01
REVISION:
NOTICE TO PURCHASERS AND USERS OF OUR
PRODUCTS AND THIS INFORMATIONAL MATERIAL
Clemco proudly provides products for the abrasive blast industry
and is confident that industry professionals will use their knowledge
and expertise for the safe and efficient use of these products.
The products described in this material and the information relating
to these products are intended for knowledgeable, experienced
users. It is the responsibility of the employer to ensure that proper
training of operators has been performed and a safe work
environment is provided.
No representation is intended or made as to the suitability of the
products described here for any purpose or application, or to the
efficiency, production rate, or useful life of these products. All
estimates
regarding
responsibility of the user and must be derived solely from the user's
experience and expertise, not from information contained in this
material.
It is possible that the products described in this material may be
combined with other products by the user for purposes determined
solely by the user. No representations are intended or made as to
the suitability of, engineering balance of, or compliance with
regulations or standard practice of any such combination of
products or components the user may employ.
This equipment is only one component of a cabinet blasting
operation. Other products, such as air compressors, air filters and
receivers, abrasives, equipment for ventilating or dehumidifying, or
other equipment, even if offered by Clemco, may have been
manufactured or supplied by others. The information Clemco
provides is intended to support the products Clemco manufactures.
Users must contact each manufacturer and supplier of products
used in the blast operation for warnings, information, training, and
instruction relating to the proper and safe use of their equipment.
BNP
O. M. 23350
G, 02/19
production
rates
or
®
55
finishes
are
the

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Summary of Contents for Clemco ZERO BNP 55

  • Page 1 Other products, such as air compressors, air filters and receivers, abrasives, equipment for ventilating or dehumidifying, or www.clemcoindustries.com other equipment, even if offered by Clemco, may have been manufactured or supplied by others. The information Clemco provides is intended to support the products Clemco manufactures.

  • Page 2: Table Of Contents

    Safety Alerts Reverse-Pulse Dust Collector Options .......1.6 Nozzle Options ............1.7 1.2.1 Clemco uses safety alert signal words, based on Reclaimer Options ............1.8 ANSI Z535.4-2011, to alert the user of a potentially Blasting Media ............1.9 hazardous situation that may be encountered while Compressed Air Requirements .......

  • Page 3: General Description

    Blasting continues after foot pedal is released ..8.12 Media buildup in cabinet hopper ....... 8.13 filters, discharging clean air. When the foot pedal is Static Shocks ............. 8.14 released, blasting stops. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 4 Blow-Off Use for pneumatic accessories. Nozzle Air Filter BNP Blast Gun (Attachment for compressed-air supply). Foot Pedal Some item removed or rotated for clarity. Figure 1 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...

  • Page 5: Reverse-Pulse Dust Collector Options

    The guideline is based on standard 5/32" orifice air jet with 5/16" nozzle and average conditions with variables such as blast © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 6 60-degree conical bottom. Refer to Clemco’s AEROLYTE cabinet line. This table offers a guideline to media type and selection based on standard 5/32" orifice air jet with 5/16" nozzle and average conditions, such as air pressure, media-air mixture, visibility, contamination of parts being cleaned, humidity, media friability, reclaimer cleaning rate, etc.

  • Page 7: Compressed Air Requirements

    Best performance from bicarb media is supplied as follows: achieved with pressure blasting, requiring a pressure vessel. Refer to Clemco’s AEROLYTE cabinet line for 300 cfm: 1/2 HP, 120/208/240 V, 1-PH, 60 HZ, cabinets that are specifically designed for use with wired 120, FLA 20/7, 208/3.4, 240/3.5.

  • Page 8: Connect Compressed-Air Supply Lines

    Use safety lock pins to secure twist-on couplings. Use safety cable to prevent separated hose from whipping. Once installed, all slack must be removed from the cable. Figure 6 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...

  • Page 9: Connect Electrical Service

    Dashed lines indicate wiring by others (not Clemco). Wiring is to be of color and gauge shown, and marked on each end with the wire number or terminal number as shown. 120-VOLT, 1 PH WIRING FOR CABINET AND DUST-COLLECTOR MOTOR Figure 7 ©...

  • Page 10: Set Air-Inlet Damper

    Section 7.3. When the static pressure. Refer to Section 5.8 for instructions on cover lens becomes pitted or frosted, replace it. using the manometer. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...

  • Page 11: Armrest

    Combine the table assembly and track by sliding hole after it is drilled. the table assembly rollers into the track channels, as shown in Figure 11. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...

  • Page 12: Operation

    4.3.2 When blasting small parts or objects having small pieces that could become dislodged and fall off, place an appropriately sized screen over the grate (or © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...

  • Page 13: Blasting Operation

    4.6.3 Keep doors closed and exhauster running until the cabinet is clear of all airborne dust. 4.6.4 Unload parts. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...

  • Page 14: Shutdown

    5.4.2 Adjust static pressure by opening (handle in-line Instructions are provided with the tool. with air flow) or closing (handle perpendicular to air flow) © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 15 When the correct © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 16 Tighten the adjusting screw nuts. approximately 8" above the top of the reclaimer. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 17 Open cabinet doors and turn the exhauster ON. The negative (static) pressure will move fluid in the tube. NOTE: Readings must be taken with the cabinet doors open and with the exhauster running. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 18 Someone do the Following: Adjust schedule based on refill rate. 6.4.1 Inspect flex hoses: Inspect flex hoses for leaks and wear. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 19 When the cover lens becomes pitted or frosted, replace it. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 20 Trim the gasket to fit and compress the 7.6.4 To remove, slide the frame to the right. The ends to seal. hinges separate, as shown in Figure 23. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 21 Section 7.7.1. Move the light module off the diffuser lens and remove the lens. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 22 While forcing the wear reclaimer. plate against the reclaimer wall, install the screws through the remaining screw holes to secure. Rearrange © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 23 Rearrange the easily accessible bolts. Set the hopper aside. the clamp(s) as needed to press the wear plate against © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 24 The final assembly must be smooth and free of protrusions, edges, and gaps. Any edges will disrupt the premature wear. air flow, causing wear and affecting the reclaimer’s media cleaning efficiency. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 25  300 cfm none required. Baffle is not removable. the cylinder liner is secured.  600 cfm requires 6 ft for each flange. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 26 Adjust static 7.19.8 Install the reclaimer top and allow the caulking pressure, per Section 5.4. to dry before putting the reclaimer into service. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 27 If parts are oily or greasy, degrease and 8.3.1 Low media level reducing media flow. Check dry them prior to blasting. media level and replenish or replace as needed. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 28 Blockage in media hose or nozzle. Refer to pedal or pilot regulator. Refer to the cabinet controls Sections 8.4 and 8.7. and plumbing schematic in Figure 40. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 29 Inspect hoses and replace them as needed and route them with as few bends as possible to prevent early wear. 8.13.5 Reclaimer door open. DO NOT operate unless door is closed. © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 30 Anti-fatigue floor-mat, 2 ft x 3 ft for front of cab..24744 Figure 29 Armrest assembly ..........24900 Armrest assembly, replacement ......24899 Noise-reduction arm port covers, pair ....29455 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 31 NOTE: Leave the standard nozzle in the gun, slip the nozzle-holding nut over the extension nozzle, and tighten onto the gun body. ® Gun shown for reference Figure 32 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 32 5" ID for 600 cfm, 7 ft required ....12467 * Light assembly shown for reference. Refer to Figure 39 for replacement parts. Some items removed or rotated for clarity. Figure 33 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 33 Wide-spray retaining ring ......12038 Wide-spray nozzle guard ......12295 Adjusting tool, correctly positions air jet ..19041 10 - Green air hose 11 - Clear media hose Figure 34 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 34 Nut, adjusting stem lock ......23099 Body, metering valve ........ 11532 Fitting, hose, 3/8" NPT x 1/2" barb ... 06369 Plug, metering valve ......... 12011 Figure 35 Figure 37 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 35 Bumper, rubber (feet) ....... 21522 Tubing, 1/8" ID twin, per foot, 14 ft standard length, specify ft req’d ..19577 Tie, nylon wire .......... 12139 Figure 39 Figure 38 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 36 Bushing 1/4" x 1/8" NPT ......02010 (inlet) (outlet) (inlet) (outlet) Unregulated Air To "IN" on valve Regulated Air To "OUT" on valve Compressed-Air Inlet Figure 40 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 37 * Items marked with an asterisk * are not included with replacement reclaimers. If those items are needed, they must be ordered separately. Some items rotated for clarity. Figure 41 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...
  • Page 38 The vortex cylinder is optional with cabinets provided with a CDC-1 Dust Collector, but standard on cabinets provided with an RPC-2 Dust Collector. Some items rotated for clarity. Figure 42 © 2019 CLEMCO INDUSTRIES CORP.   Manual No. 23350, Rev G, 02/19 www.clemcoindustries.com...

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