Campbell Hausfeld WG3013 Operating Instructions And Parts Manual

Campbell Hausfeld WG3013 Operating Instructions And Parts Manual

Campbell hausfeld operating instructions & parts manual wire feed arc welder wg3013

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Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
BUILT TO LAST
Description
This line of Campbell Hausfeld wire feed
welders is designed to be used on
standard 115V household current. The
welders are equipped with infinite wire
speed control to accurately select the
proper wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.
These welders are designed for use with
Flux Core Arc Welding (Gasless) or Gas
Metal Arc Welding (Mig) process. As
delivered from the factory, this welder
can weld with .024" (.6 mm) to .035"
(.9 mm) diameter wire. A starter spool
of .035" (.9 mm) flux-cored wire and a
.040 tip are included.
Unpacking
Some welder components may be
found in the wire feed compartment.
When unpacking, inspect carefully for
any damage that may have occurred
during transit. Report any damaged or
missing items by calling (800) 746-5641.

Circuit Requirements

This equipment
CAUTION
!
requires a dedi-
cated 115 volt circuit. Refer to the
following chart for the correct circuit
breaker or fuse rating. Do not run
other appliances, lights, or tools on
this circuit while operating this
equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure
to comply with this recommendation.
Heat
Circuit Breaker or
Selector
Slow Blow Fuse
Low
15 amp
High
20 amp
© 2000 Campbell Hausfeld / Scott Fetzer
Wire Feed
Arc Welder
TM
Figure 1

Components and Controls

1. Ground Clamp - connect to work
piece.
2. Wire Feed Gun with .040 tip
3. Power Cord - plug into 115 volt
outlet.
4. On/Off Switch
5. Infinite Wire Speed Control -
turn clockwise to increase wire
speed and counterclockwise to
decrease wire speed.
6. Heat Selector - Selects welding
power. Four selections are possible
7. Polarity Hook-up - Attach torch
cable to (+) for MIG and (-) for flux
core wire.
For parts, product & service information
visit www.chpower.com
4
FARMHAND 125
7
2

General Safety

DANGER
!
cause death or serious injury if the
warning is ignored.
WARNING
!
cause death or serious injury if the
warning is ignored.
CAUTION
!
cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.
NOTE: Note means any additional
information pertaining to the product
or its proper usage.
Model WG3013
Need
Assistance?
Call Us First!
1-800-746-5641
1
6
5
3
Danger means a
hazard that will
Warning means a
hazard that could
Caution means a
hazard that may
IN970400AV 11/00

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Summary of Contents for Campbell Hausfeld WG3013

  • Page 1: Components And Controls

    Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. BUILT TO LAST Description This line of Campbell Hausfeld wire feed welders is designed to be used on standard 115V household current. The welders are equipped with infinite wire...
  • Page 2 Take all precautions described in this manual to reduce the possibility of electric shock. Verify that all components of the arc welder are clean and in good condition prior to operating the welder. Be sure that the insulation on all cables, wire feed gun, and power cords is not damaged.
  • Page 3: Installation

    The receptacle used for the welder must be properly grounded and the welder must be the only load on the power supply circuit. Refer to the Circuit Amps chart on page 1 for correct circuit capacity.
  • Page 4 1. Place foot on welder and align holes in the welder housing. 2. Fasten screws through foot into cabinet. Figure 2 - WG3013 Assembly Ground Clamp 1. Loosen hex nut on work clamp. 2. Insert cord through clamp handle and slide bare wire under the clamp block.
  • Page 5: Shielding Gas Installation

    4. Install one end of the gas hose (not included) to the fitting on the rear of the welder and the other end to the fitting on the regulator using hose clamps (not included) on each WG3013 connection.
  • Page 6: Maintenance

    6 months. For mild steel welding, AWS ER70S6 solid wire or AWS E71T-GS flux-core wire is recommended. • Contact tips - use Campbell Hausfeld, Tweco , and other compatible tips. ® • Nozzle - use Tweco style or compatible ®...
  • Page 7: Welding Guidelines

    The correct heat involves the adjust- ment of the welding machine to the required setting. Heat or voltage is regulated by a switch on the welder. The heat setting used depends on the size (diameter) and type of wire, position of the weld, and the thickness of the work piece.
  • Page 8: Welding Positions

    Wire Feed Arc Welder Welding Guidelines work piece material thickness all affect the speed of travel necessary for completing a good weld (See Fig. 11). When the speed is too fast, the bead is narrow and bead ripples are pointed as shown.
  • Page 9: Aluminum Welding

    If Argon is not used, metal penetration is unlikely. WG3013 Supply Cable Replacement 1. Verify that welder is OFF and power cord disconnected. 2. Remove welder cover to expose the ON/OFF switch. 3. Disconnect the black and white power cord wires connected to the ON/OFF switch.
  • Page 10 3. Wrong type of wire 4. No or low shielding gas www.chpower.com Corrective Action 1. Allow welder to cool until ON/OFF Switch lamp goes out 2. Be sure all connections are secure, and attaching surface is clean 3. Replace switch 4.
  • Page 11 ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow limitations on how long an implied warranty lasts, so above limitations may not apply to you.
  • Page 12 Wire Feed Arc Welder WG3013 Wiring Diagram ON/OFF GROUND www.chpower.com S5 NC OPENS @ 127˚C DRIVE DECK WIRE SPEED CONTROL BOARD...
  • Page 13 Please provide following information: - Model number - Serial number - Part description and number as shown in parts list Address parts correspondence to: The Campbell Group Attn: Parts Department 100 Production Drive Harrison, Ohio 45030 U.S.A. MODEL WG3013 www.chpower.com WG3013...
  • Page 14 #10-24 x 1/2” Screw Axle support 5mm I.D. e-ring Swan neck with Diffuser Trumpet liner Valve body Gas bottle strap Standard hardware item, available at local hardware or welder supply store OPTIONAL WIRE Part Number Type Description (1 pound) Flux E71T-GS .030”...
  • Page 15 Shielding is achieved by the melting of the flux coating on the electrode. WG3013 Slag - a layer of flux soot that protects the weld from oxides and other contaminants while the weld is solidifying (cooling).
  • Page 16 Wire Feed Arc Welder Notes www.chpower.com...

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Farmhand 125

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