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Flowplant 320 Series Quick Reference Service Manual

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320 SERIES
Quick Reference Service Guide – Rev 2

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Summary of Contents for Flowplant 320 Series

  • Page 1 320 SERIES Quick Reference Service Guide – Rev 2...
  • Page 2 INDEX TECHNICAL SPECIFICATION SCHEMATICS WIRING DIAGRAM WATER DIAGRAM HYDRAULIC DIAGRAM OPERATOR QUICK START GUIDE SPARES LIST SERVICE SCHEDULE TROUBLESHOOTING 10) TELERADIO PAIRING 11) ALARM FAULT CODES REVISION DESCRIPTION REFERENCE SIGNED DATE FIRST ISSUE 04/09/19 RELEASE DAY UPDATES SPARES UPDATE 06/04/21...
  • Page 3 1) TECHNICAL SPECIFICATION – 320 SERIES Engine … KUBOTA D1105 Pump … SPECK NP25 Flow … 54 LPM / 45 LMP Pressure … 3000 PSI / 2500 PSI Weight … 500 KG Dimensions … 1250MM LONG X 1200MM WIDE X 1190MM HIGH Hose Size …...
  • Page 4 2) SCHEMATICS – 320 SERIES...
  • Page 5 REMOVABLE MPC CONTROL GRP CANOPY PANEL AND CANOPY LATCHES ENCLOSURE HOSE REEL BATTERY HOSE FEED GUIDE PRESSURE SENSOR JUMP JET INLET HOSE REEL DIESEL TANK DRAIN CONTROL VALVE VALVE GUARD WATER FILTER ANTIFREEZE TANK ENGINE COOLER HYDRAULIC DIVERTER VALVE CANOPY LATCHES ANTI FREEZE VALVE CANOPY SUPPORT GEARBOX...
  • Page 6 AIR FILTER DIP STICK OIL FILL THERMOSTAT EXHAUST OUTLET GLOW PLUG CONNECTION STARTER MOTOR FAN BELT MANUAL LIFT PUMP ALTERNATOR OIL PRESSURE SWITCH FUEL INLET FUEL RETURN OIL FILTER THROTTLE SUMP PLUG FUEL SOLENOID MAGNETIC PICK UP LOCATED ON FLYWHEEL HOUSING...
  • Page 7 3) WIRING DIAGRAM – 320 SERIES...
  • Page 10 4) WATER DIAGRAM – 320 SERIES...
  • Page 11 COPIED OR COMMUNICATED TO OTHER PERSONS INFORMATION FOR ESTIMATION OF WEIGHT AND COST ONLY OR COMPANIES WITHOUT WRITTEN PERMISSION ALL DRAWINGS NOT TO THE LATEST DO NOT SCALE FROM FLOWPLANT GROUP LTD. ISSUE ARE TO BE DESTROYED. LENGTH TOTAL WT IF IN DOUBT ASK ! ITEM PART NO.
  • Page 12 5) HYDRAULIC DIAGRAM – 320 SERIES...
  • Page 14 6) OPERATOR QUICK START GUIDE – 320 SERIES Desilter START UP 1) Perform all daily checks as detailed in service schedule and manual. 2) Ensure vehicle handbrake is applied. Connect to water supply. 3) Feed the end of the high-pressure hose through the hose trace.

  • Page 15: Radio Control

    RADIO CONTROL 11) Press the radio button on the main controller. The display will show “remote enabled”. 12) Pull out the red button on the base of the remote control handset. 13) Adjust speed / pressure using RPM+ “HI” and RPM- “LO” buttons. 14) To divert water to the high pressure (or back to tank) hose press yellow spray button SHUT DOWN 15) Adjust speed using RPM+...

  • Page 16: Automatic Shutdown

    4. Repeat the process until all four digits are entered 5. Press enter/return and the screen will then show the main screen 6. Indicating the flowplant logo, unit pressure, set temperature, engine RPM and engine status. Passcodes: - There are two passcodes that are used on this the MPC-20 controller.
  • Page 17 NB…The entree level code must have been entered before secondary levels and the engineering level can be selected.
  • Page 18 Press the return button to exit parameter settings or press the passcode button to return to main home screen. 1. Main Screen...Indicating flowplant logo, unit pressure (Bar), engine RPM and engine status, with a pressure indicating percentage bar along the bottom of the screen.
  • Page 19 (enter pic) to return to main home screen. 1. First level Setting Screen…indicating the following setting screens for the unit Flowplant Settings…allows access to the ‘Start Alarm Silence’ settings System…allows access to the ‘Date/Time’ and the ‘Backlight’ settings. Engine Settings…no access to these settings on this level entree...
  • Page 20 Flowplant Settings… Start Alarm Silence… Start Alarm Silence… Start alarm silence on…will silence the start-up siren (default is siren on) Display Actual Temperature… Display Actual Temperature…Displays actual temperature on main temperature screen Hide Actual Temperature…Hides actual temperature on temperature screen (default) System…...
  • Page 21 7) SPARES LIST – 320 SERIES FLOWPLANT PART ITEM DESCRIPTION QTY CODE 051-1057 Engine Oil Filter 051-1058 Engine Fuel Filter 051-1059 Engine Air Filter 051-1060 Engine Water Temp Switch 051-1061 Engine Oil Pressure Switch 051-1065 Alternator Fan Belt 054-123 Engine Oil 5.1 L...
  • Page 22 FLOWPLANT PART ITEM DESCRIPTION QTY CODE 023-011 Angle Swivel Joint 90 deg 024-184 Diverter Valve Seal Kit 035-185 Unloader Valve UL221/200H 035-235 3/8" Ball Valve 035-255 Diverter Valve Assembly 035-401 Safety Relief Valve 051-1062 Engine Alternator 051-1063 Engine Starter Motor...
  • Page 23 071-1413 5 Amp Fuse Solenoid 071-1413 5 Amp Fuse Solenoid 071-1433 20 Amp Fuse Murphy 071-1433 20 Amp Fuse Murphy 071-1471 Transmitter 071-1496 Receiver 071-355 Heavy Duty Battery 071-367 E-Stop Twist to Release 071-786 Relay 12v 120amp 071-886 Float Switch Horizontal 1/2" NPT 071-901 Electrical Piston 071-902...
  • Page 24 8) SERVICE SCHEDULE – 320 SERIES PERIOD / FREQUENCY ACTIVITY Check Engine Oil Level Check Engine Coolant Level Check Engine Cooler and Coolant System Check Engine Fuel Pipes Check for any Engine Warning Lights Check Pump Water Filter Before Use / Daily /...
  • Page 25 Change Engine Alternator and Starting Motor Three Yearly / After 600 Hours of Operation Change Engine Timing Belt Undertake Partial Engine Overhaul Six Yearly / After 1200 Hours of Operation Undertake Total Engine Rehaul...
  • Page 26 9) TROUBLESHOOTING – 320 SERIES FAULT / SYMPTOMS POSSIBLE CAUSES SOLUTIONS 1. Pull out E-stop 1. E-Stop is pressed 2. Replace Fuse 2. Fuse is Blown No Power / Screen does not illuminate 3. Check Battery Voltage, Replace if necessary 3.
  • Page 27 FAULT / SYMPTOMS POSSIBLE CAUSES SOLUTIONS Install new nozzle 1. Worn or incorrect size nozzle 2. Adjust if applicable / Check drive coupling 2. Engine Speed low 3. Check all HP connections for tightness / replace 3. Leaks from hose or connections 4.
  • Page 28 FAULT / SYMPTOMS POSSIBLE CAUSES SOLUTIONS 1. Top up oil level and or replace oil filter/check switch 2. Top up coolant / replace coolant mix / remove heat exchanger and clean thoroughly/ replace thermostat 3. Remove sensor and check for damage and align flywheel tooth with centre of mounting hole.
  • Page 29 FAULT / SYMPTOMS POSSIBLE CAUSES SOLUTIONS 1-4. All 1-4.1. Pair and check screen for RPM and BAR Teleradio Faults readout. 1. Handset not paired. 1-4.2. If there is no readout try to re-pair. 1. Engine not switching on 2. Handset not paired. 1-4.3.
  • Page 30 10) TELERADIO PAIRING Erasing a Transmitter from the Receiver This procedure requires the receiver to be erased to have power and the operator has to be in range of that receiver. Pull out the e-stop on the remote. 1. Press and hold button 6 (bottom right start button). 2.
  • Page 31 Erasing all Receivers from the Transmitter (Reset) This procedure will erase all receivers from the transmitter. This procedure should only be completed if the receiver(s) in memory are lost or destroyed. While the e-stop is in, press and hold button 1+2. 1.
  • Page 32 Replace Make note of the serial number of the transmitter to be replaced, this serial number must be entered in the new transmitter. The new transmitter must be within range of the receiver and receiver must have power during this procedure. Please note, the slot on the new transmitter where the receiver is saved on the old transmitter must be free for the replace to be successful.
  • Page 33 11) ALARM FAULT CODES – 320 SERIES Fault Severity 320-45 320-54 Hotmaster Overspeed Shutdown 3000 3350 2200 Oil pressure switch Shutdown Active Active Active Overcrank Shutdown 3 attempts 3 attempts 3 attempts Speed signal lost Shutdown Active Active Active Water Empty...

This manual is also suitable for:

320-45320-54