1. Manuals
  2. Brands
  3. Flowplant Manuals
  4. Cleaning Equipment
  5. 320 Series
  6. Operation & maintenance manual

Flowplant 320 Series Operation & Maintenance Manual

Desilter vanpack
Hide thumbs Also See for 320 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
Operation & Maintenance Manual
Original Instructions
003301 – 320 SERIES DESILTER VANPACK
Section 1
Section 2
Section 3
Section 4
Section 5
Section 6
Section 7
Section 8
Section 9
Section 10
Section 11
Section 12
061987
Contents & Introduction
Scope of Supply
Technical Data
Operation
Routine Maintenance
Fault Finding
Pump
Engine
Wiring and Circuit Diagram
Parts list / Spares / Auxiliary components
Service Documents
Warranty & Certification
1

Advertisement

Table of Contents
loading

Related Manuals for Flowplant 320 Series

Summary of Contents for Flowplant 320 Series

  • Page 1 Operation & Maintenance Manual Original Instructions 003301 – 320 SERIES DESILTER VANPACK Section 1 Contents & Introduction Section 2 Scope of Supply Section 3 Technical Data Section 4 Operation Section 5 Routine Maintenance Section 6 Fault Finding Section 7 Pump...
  • Page 2 Operation & Maintenance Manual for: UNIT: Unit 320 Series Desilter Radio Control R/1 (B11238/A) ISSUE DATE: 10/2020 AMENDMENTS Change Changes Date Signature FIRST ISSUE 10/20 JHGS...

  • Page 3: Table Of Contents

    1. Contents & Introduction 1.1. Contents 1. CONTENTS & INTRODUCTION ..................3 1.1. C ........................3 ONTENTS 1.2. I ......................6 NTRODUCTION 1.3. S ....................6 COPE OF THIS ANUAL 1.4. T 320 S ................7 ERIES ESILTER ANPACK 1.5. C ..................
  • Page 4 4.6.1. S ..................... 26 TARTING THE NGINE 4.7. R ...................... 28 APID HUTDOWN 4.8. A ....................28 UTOMATIC HUTDOWN 4.9. H ...................... 28 ARBEN 4.10. H ................ 28 OSE REEL WINDING AND UNWINDING 4.11. F ....................29 ROST RECAUTIONS 5. ROUTINE MAINTENANCE ..................31 5.1.
  • Page 5 11. SERVICE DOCUMENTS .................... 62 11.1. S ....................62 ERVICE HECKLIST 11.2. S ....................63 ERVICE OGBOOK 12. WARRANTY ......................65 12.1. W : ................65 ARRANTY OF NEW PRODUCTS 12.2. W : ................... 65 ARRANTY OF SPARE PARTS 12.3. L : ..................

  • Page 6: Introduction

    1.2. Introduction Please ensure that you read this Operation & Maintenance Manual in conjunction with the Health & Safety Manual before operation. Within this manual the health and safety risks are highlighted with and you are required to read the relevant section in the Health & Safety Manual. Notices Carefully read the notices of this manual because they give important information concerning safe installation, use and maintenance;...

  • Page 7: The 320 Series Desilter Vanpack

    FLOWPLANT, their approved agents, or at least competent automotive engineers. 1.4. The 320 Series Desilter Vanpack The 320 Series Desilter Vanpack is a highly versatile mobile high-pressure water jetting unit, which offers the benefits of proven power pack and pump performance with a comprehensive range of accessories.

  • Page 8: Composition Of This Manual

    1.5. Composition of this Manual This manual comprises the following further sections: Section 2 Scope of Supply This section defines the scope of supply of the equipment in compliance with the sales order. Section 3 Technical Data This section contains technical information about the unit. Section 4 Operation This section describes the recommended operating procedures for the unit.

  • Page 9: Scope Of Supply

    003301 2.2. Vanpack Assembly The General Arrangement drawing: 003-301, defines the components of the 320 Series Desilter Vanpack mounted Pump Assembly as follows: Water is fed from a “mains” supply through a manual low-pressure inlet hose reel into a plastic water storage tank.

  • Page 10: Detailed Drawings

    2.3. Detailed Drawings Detailed drawings and parts lists for the above components are provided as follows: The Pump Pump is detailed in Section 7.
  • Page 11 Hydraulic Diverter Valve 069-581...
  • Page 12 Hawk Safety Relief Valve 035-401...
  • Page 13 Speck Unloader Valve UL221 035-185...
  • Page 14 320 Series Desilter Van Pack • Compact Design to Suit Smaller Vans • Complies with the Latest Emissions Standards (*Jan 2020) • Lightweight Safety Enclosure • Radio Remote Control Operated (With Integrated LCD Display) • Reduced Noise Levels • Automatic SRV (Safety Relief Valve) •...

  • Page 15: Technical Data

    3. Technical Data 3.1. Technical data 3.1.1. Pump Data Pump Type P Type 6 22 (See Section 8) Pump width 405 mm Pump length 385 mm Inlet 28.6 mm dia G1/2” (1/2” BSP) Outlet Shaft dia 30 mm Shaft length 65 mm No.

  • Page 16: Technical Description

    3.2. Technical Description 3.2.1. Primary Components The primary components of the 320 Series Desilter Vanpack are as follows: 1. A prime mover in the form of a Kubota 3-cylinder water-cooled diesel engine which drives a Harben P type high-pressure pump.
  • Page 17 Note: 050-324 Hydraulic gear pump detail: - (Ratio 0.844/1.00, Output 4.35 cc/rev, direct mounting, theoretical discharge volume @ 3000rpm = 11l/pm, max speed 3200rpm, ma pressure 1707psi) The speed and direction of the reel is controlled by a manual lever controlled spool valve c/w safety relief and flow control, this is situated just below and right of the high pressure hose reel.

  • Page 18: Installation Details

    3.3. Installation details Installation Drawing No. 003-301 provides details of sizes, weight and fixings for the 320 Series Desilter Vanpack together with inlet and outlet water connections.

  • Page 19: Operation

    4. Operation 4.1. Operating Conditions Operators of water jetting equipment should be fully conversant with the Water Jetting Association ‘Code of Practice for the use of high-pressure water jetting equipment’, hereafter referred to as 'The Code of Practice'. A copy of The Code of Practice is available upon request. Please ensure that you read this Operation &...

  • Page 20: Pre-Start Checks & Bleed Procedure

    4.3. Pre-start checks & bleed procedure • In cold weather check that machine is not frozen before starting (see Antifreeze section). Only operate the machine in a well-ventilated area. • Park next to suitable clean water supply on a level ground •...
  • Page 21 Tank water level Ensure you have an adequate water supply and that the water tank is at least ½ full. The machine WILL NOT RUN if the water tank is empty, this will be indicated by an on-screen warning on the control panel, clearly marked as ‘low water’ as well as an audible warning. It is preferable to have a full tank of water and provide the pump with a good positive head.

  • Page 22: Pre-Start Checks & Procedures

    4.5. Pre-start Checks & Procedures 4.5.1. Starting the engine Pre-start Checks Ensure the open-ended high-pressure hose is in a safe position, preferably within sight of the operator at the control panel. Indirect Injection Diesel Engine Key Start Module Operating Procedure 1.

  • Page 23: Checking The Operating Pressure With A Nozzle Fitted

    4. Momentarily press the Green button on the Controller, this will automatically run through pre-heat prestart When cold. Engine will start automatically and idle at a pre-determined engine rpm. **Water will now be circulating through the pump and be diverted back the water tank If the engine is already warm the same process will be followed.

  • Page 24: Checking The Operating Pressure With A Gun Fitted

    Do not exceed the maximum operating pressure of 200Bar by fitting a smaller nozzle than is recommended, as this will cause the Pressure relief valve & or Safety relief valve to dump the excess pressure. The maximum engine speed is mechanically governed to 3150 rpm. 4.5.3.
  • Page 25 Fig 4. Operating with the Radio Remote...

  • Page 26: Remote" Operation Starting Procedure

    4.6. “Remote” Operation starting procedure 4.6.1. Starting the Engine 1. Switch on the Panel using the I/0 Rocker switch. See fig. 2 2. Enter the PIN using the & Arrows and buttons on the controller. 3. Press the remote function on the controller (See Fig. 2) press to enable remote.
  • Page 27 Fig. 5 Handheld RADIO Control Unit (RCU) Turning the unit ON • Pull out the red button at the base of the RCU • Press both buttons 5 & 6 together and hold for at least 3 seconds until a beep is heard. Once connected, the screen should display as per Fig.

  • Page 28: Rapid Shutdown

    4.7. Rapid Shutdown Should any unforeseen circumstances arise, including any signs of a leak, the jetting operation should be terminated immediately, the equipment shut down and the relevant managers informed. 4.8. Automatic Shutdown The engine will shut down automatically if the monitoring and control system detects a malfunction.

  • Page 29: Frost Precautions

    The normal practice is to unwind the hose by hand, only drawing off the required length of hose to reach the work site and then to wind the hose back in using the hydraulic motor. It should be remembered that the hose cannot be wound using the hydraulic motor unless the engine is running.
  • Page 30 12. Secure the hose end in the correct place on the frame. 13. Ensure the hydraulic valve is taken out of the freewheel position. 14. Replace the antifreeze tank lid. 15. Isolate the machine NOTE: The hose should NEVER be tightly wound onto the hose reel drum when the hose is not pressurised, as might occur when the hose has become trapped.

  • Page 31: Routine Maintenance

    Check air filter cleanliness • Check engine fuel water trap for contamination • Three monthly / 50 hours First service contact Flowplant Service • Six Monthly / 100 hours Inspect tanks and fittings for leaks, thoroughly clean & flush through •...

  • Page 32: Lubricating Oil Chart

    For a detailed guide to pump maintenance and overhaul procedures refer to Section 7. For a detailed guide to engine maintenance and overhaul procedures refer to Section 8. For routine engine maintenance please refer to the engine handbook supplied with the unit. 5.2.

  • Page 33: General Torque Settings

    5.3. General Torque Settings TORQUE SETTING (Nm) Fastener Carbon Steel Stainless Steel Nominal Dia Grade (mm) Grade 8.8 Grade 10.9 Grade 12.9 Grade A2.5 A2.7 The above Torque settings are for lightly oiled threads. IMPORTANT! DO NOT USE for DRY THREADS.

  • Page 34: Daily Maintenance

    5.4. Daily Maintenance The following must be completed daily with the unit switched OFF. 1. Check condition of inlet water filter & element. Clean or replace. (Flowplant part no. N05105) Unscrew the bowl to remove the mesh (Flowplant part no. N06021). Take precautions so as not to lose the sealing ring (Flowplant part no.

  • Page 35: Fault Finding

    6. Fault Finding Most of the problems experienced during jetting operations are likely to be caused by the Inlet water filter pump or the associated hoses. These types of problems are covered in the pump fault finding chart, which is repeated overleaf for convenience.
  • Page 36 Twist to release the button. Note: The engine will not start in this condition, do not continue to Emergency stop button crank the engine, as this will damage the starter due to over cranking! Check the alternator ‘V’ belt tension, tighten the belt if it is slack and Charge warning slipping.

  • Page 37: Equipment Fault Finding

    6.1. Equipment Fault Finding Problem Possible Cause Recommended Action 1 Worn or incorrect size of Replace the old jetting Low system pressure cutting nozzle. Nozzle with a new one. 2 Engine speed slow. Adjust to correct speed. 3 Leaks from hose. Pipes and Check the connections for connections.
  • Page 38 1 Check all delivery valves – 1 Worn or damaged delivery 1 Mixing of Oil and Water in crankcase valves. replace as necessary. 2 Check all diaphragms – 2 Damaged filter element allowing 2 Loss of pressure replace as necessary. 3 Pump not running debris to jam delivery valve.

  • Page 39: Pump Fault Finding

    6.2. Pump Fault Finding DISTINGUISHING FEATURE OF FAILURE ON DIAPHRAGM Impression of the baffle on diaphragm Reason: Delivery valves worn or blocked DISTINGUISHING FEATURE OF FAILURE ON DIAPHRAGM 4 small impressions cause more damage on the inside, than on the outside. Reason: Water filter blocked, or inlet valves blocked.

  • Page 40: Selector Fault Finding

    6.3. Selector Fault Finding Selector problem Cause Action Loss of pressure and Water leaking through the worn seat Replace the seats and the plug flow is down. back to tank. if also damaged. If water leaks along O-ring and back up ring failure along Replace O-ring and back up ring spindle and past lever.

  • Page 41: Pump

    7. Pump Flowplant offer a detailed manual with the Harben P Type Pump and this will be accompanied by this manual.

  • Page 42: Engine

    Basic engine noise levels Engine RPM 1500 2000 3000 AT 1 METRE FULL LOAD db (A) AT 7 METRE FULL LOAD db (A) Replacement filters may be obtained from Flowplant Flowplant PART No. ITEM 051-1057 ENGINE OIL FILTER 051-1058 ENGINE FUEL FILTER...

  • Page 43: Circuit And Wiring Diagrams

    9. Circuit and Wiring Diagrams...
  • Page 44 P00486 Kubota Wire No. Colour DIBs Dia (mm) Length (mm) Start Point Application End Point Colour Termination/Crimp Connector Termination/Crimp Connector White 051-5008 2900 A - 21W (031-1001) Temp Red Female Spade 023-4003 Brown 051-6003 2400 B - 21W (031-1011) Alternator Blue 8mm Ring 023-5012 Orange...

  • Page 47: Parts Lists / Spares

    To identify components for the pump or engine etc, refer to the relevant parts in this manual. 10.2. Ordering Spare Parts Order spare parts from: Flowplant Group Ltd Gemini House, Brunel Road, Churchfields Industrial Estate Salisbury, Wiltshire, UK, SP2 7PU Tel. +44 (0)1722 325424 – Fax. +44 (0)1722 411329 sales@flowplant.com...

  • Page 48: Accessories & Consumables

    10.3. Accessories & Consumables 10.3.1. Routine Maintenance For routine maintenance the following will be required. 10.3.2. Consumables N0621 MESH FOR LINE STRAINER N015108 177 MICRON...

  • Page 49: Parts List

    10.4. Parts List Component Description 011156 ELBOW INLET MANIFOLD (1 1/4" INLET) 011157 TUBE SUPPORT 1 1/4" INLET HOSE P PUMP 012061 PLUG BRASS FLANGED 1/2" BSP 013014 ADAPTOR 1/4" BSP M x 1/4" BSP M 415 BAR 013038 ADAPTOR 3/8"BSP x 1/4"BSP M/M 415BAR 013039 ADAPTOR 1/2"...
  • Page 50 023028 TEE 3/8"BSP M 415BAR 023030 INSERT FOR HOSE SWAGED 3/4"BSP FEM 023041 O CLIP 3/4" 023041 O CLIP 3/4" 023047 HOSE CLIP DIA 30-40 JCS HI-GRIP S/S 023088 COUPLING Pt1 B140 O'SIZE FLEX BORE 30 KEY 8 023093 COUPLING PART 4 B140 BORE 30MM KEY 8MM MACHINED 0231060 1/2"BSP X 1 1/4BSP MALE/MALE PARALLEL 215 BAR 0231248...
  • Page 51 SWING ARM HOSE REEL TRACE 320 UNIT 0422956 BRACKET 3 WAY VALVE ASSY 115 SERIES MK2 (POWDER COAT) 0423179 CONTROL PANEL BOX 315 SERIES MK3 MURPHY 0423315 CONTROL PANEL 320 SERIES MURPHY (supersedes 042-3180) 0423413 320 UNIT FRAME EXHAUST STUB 0423436 D1105 FUEL FILTER BRACKET 0423480...
  • Page 52 PIPEWORK HOSE JOINER 1" x 1" x 3/8" STEEL PLATED 058301 320 COOLANT RADIUS' 25MM DIA @ 100MM CLR 059115 FRONT PANEL GRP MOULDED 320 SERIES (supersedes 058-287) 061030 SPACER D.T & D.T.T. FUEL TANK 061434 LABEL "E-STOP" SELF ADHESIVE...
  • Page 53 EXHAUST FLANGE STUB KUBOTA D1105 079279 EXHAUST OUTLET FLANGED 90 DEGREE - KUBOTA D1105 085344 TANK HYDRAULIC PLASTIC 315 SERIES MK2 (BEHIND H/REEL MOUNT) 085389 TANK FUEL PLASTIC 320 SERIES MK1 085396 EXPANSION TANK 320 COOLING SYSTEM 085406 320 SERIES ANTIFREEZE TANK 085419...
  • Page 54 N01965 1/4 BSPF S/STEEL CHECK VALVE C25P/9K N02230 ADAPTOR 1/2" BSPM X 1/8" BSPM ZN N05085 HANDLE GRIP PLASTIC N05105 LINE STRAINER 1 1/4" (HYPRO) N05114 SIGHT GLASS 10" N05116 SIGHT LEVEL GAUGE 5116/7 N05270 BATTERY CABLE RED 16MM SQ TYPE BK RS516-8038 N05798 HYDRAULIC FILTER (U.C.C.

  • Page 55: Hydraulic Diverter Valve Assembly

    10.5. Hydraulic Diverter Valve Assembly 10.5.1. Recommended Tools 054041 GREASE ESA 100 069186 LUBRICATING METAL PASTE 054003 OIL SHELL TELLUS 150 033275 DRIFT VALVE SPINDLE 10.5.2. Service Kits 024047 KIT SEAL CENTURY TRIGGER ASSY 013345 O RING BS019/90 015062 GLYD RING SEAL 015063 STEPSEAL 033279...

  • Page 56: T Odismantle

    10.6. To Dismantle 1. Unscrew the four M8 bolts (4) and remove cylinder (3) (DRG 026-111). 2. Unscrew the three M8 cap head screws (17) (DRG 035-255) and remove the adaptor (2) (DRG 026-111) from the water valve body (18) (DRG 035-255) 3.
  • Page 57 10. Fit the greased spring stack into cap (8) and using a vice fitted with soft jaws and a small diameter bar, approx. 5mm, compress the spring mount (6) and disc springs (1) into the cap (8) bore enough to enable the circlip (2) to be fitted in groove on the wall of cap (8).
  • Page 58 Diverter Valve Hydraulic Actuation – 035255 Component Description 014076 DISC SPRING S168206 Stainless Steel 014106 CIRCLIP 1700 METRIC X 18 ANDERTON 015062 GLYD RING SEAL SHAMBAN S-50992-5907-010 015063 STEPSEAL (SHAMBAN) (S-55015-0100-80) 032472 CHOKE MKII SOLINOID VALVE 033263 SPRING MOUNT BODY ASSY CENTURY GUN 033264 SCRAPER BODY ASSY CENTURY GUN 033268...
  • Page 60 Kit Hydraulic Divert Valve Installation - 026111 Component Description 035255 DIVERTER VALVE HYDRAULIC ACTUATION 6000PSI 078718 ADAPTOR CYLINDER TO BODY UNLOADER VALVE A030784 CYLINDER/COMPACT/63 DIA/10 STROKE/SINGLE ROD/PNEU 013500 BOLT SOCKET CAP HD M8-1.25 6G 60mm LG 8.8 Zn 013246 SCREW SET HEX HD M10-1.5 6G 20 LG HT 8.8 ZN 013094 WASHER S/COIL SQR.SECTION M10 SPRING STEEL ZN 069400...

  • Page 62: Service Documents

    11. Service Documents 11.1. Service Checklist...

  • Page 63: Service Logbook

    11.2. Service Logbook...

  • Page 65: Warranty

    Provided always that: • They are returned to Flowplant for inspection (carriage paid), along with a copy of the original part(s) sale invoice (where necessary); and • All terms agreed by Flowplant for payment of such goods have been complied with;...

  • Page 66: Limitations Of Warranty

    12.3. Limitations of warranty: The new product and spare parts warranty is limited to defects in material or workmanship of the product. It does not cover loss of time, inconvenience, property damage or any consequential damages. Repair or replacement of the product is your exclusive remedy. Our liability under this clause shall be in lieu and to this exclusion of any warranty or conditions implied or expressed by law as to the quality or fitness for purpose of any goods supplied hereunder PROVIDED THAT nothing in this clause shall operate so as to exclude...

This manual is also suitable for:

003301

Table of Contents