HARVEY GYRO AIR G-1000 Operation Manual
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HARVEY GYRO AIR G-1000 Operation Manual

Dust processor
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Revision A : 2021-03-15
1
298005607

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Summary of Contents for HARVEY GYRO AIR G-1000

  • Page 1 Revision A : 2021-03-15 298005607...

  • Page 2: Table Of Contents

    Index of Contents 1. Foreword..............................2 2. Machine Description..........................3 2.1 Feature Identification........................3 2.2 Specification...........................4 2.3 Electrical Power Requirement.....................5 3. Safety Regulations..........................7 3.1 General Safety Instructions......................7 3.2 Specific Safety Instructions for the Dust Processor..............8 4. Installation of the Machine........................9 4.1 Transportation of Machine......................9 4.2 Positioning the Machine ......................10 4.3 Assembly............................

  • Page 3: Foreword

    We maintain the right to modify specifications, designs, operation and maintenance instructions without advance notice. We offer a two-year warranty based on the purchase date. Defective parts will be repaired or replaced by Harvey at no charge. We do not offer the warranty service for the following reasons:  Misuse ...

  • Page 4: Machine Description

    2. Machine Description This product uses the Gyro Air dust processing technology, which effectively separates the dust from the air flow before the filter. This machine has the following features: Reduces filter clogging: The Gyro Air technology efficiently separates 99.7% of the dust from the air flow BEFORE the filter, providing the benefit of a lower capacity load on the filter and a longer filter life.

  • Page 5: Specification

    2.2 Specification G-1000 Metric Imperial Electrical Power Requirement 380-480V 50Hz 3-Phase 440V 60Hz 3-Phase Breaker Size Inverter Type INOVANCE MS300 INOVANCE MS300 Motor Type TEFC Induction TEFC Induction Power 3kW（4HP） Voltage/Phase 380V/3-Phase 440V/3-Phase Rated Amps 6.4A 6.4A Speed 2400-4200rpm Variable 2400-4200rpm Variable Dimensions &...

  • Page 6: Electrical Power Requirement

    2.3 Electrical Power Requirement Power requirement: 380-480V 3-phase Breaker Size: 15 The machine needs no further electrical installation. For the North American market, the equipment comes with a 4-cord cable (L PE), without plug. For the European market, the machine is equipped with a 4-cord cable (L PE) and a connector (5 cords).
  • Page 7 Power Supply Wiring Diagram 2.3.3 (Fig.2) Fig.2...

  • Page 8: Safety Regulations

    3. Safety Regulations 3.1 General Safety Instructions 1. Read and understand the owner’s manual and labels affixed to the machine. Learn its application and limitations as well as its specific potential hazards. 2. The power supply socket or terminals need reliable grounding. 3.

  • Page 9: Specific Safety Instructions For The Dust Processor

    3.2 Specific Safety Instructions for Dust Processor 1. CLEAN ENVIRONMENT Once you are ready to commence work, remove any tools, objects or items that could inadvertently get ‘sucked up’ by the machine and place them safely out of the way. 2.

  • Page 10: Installation Of The Machine

    4. Installation of the machine This machine needs little-to-no assembly. It can almost be used directly out of the box. 4.1 Transportation of machine 4.1.1 Transportation and storage The machine should be transported and stored in -25~55°C (-77~131°F) ambient temperature. Take care not to allow the machine to be exposed to rain or damage to the packing during transportation and storage.

  • Page 11: Positioning The Machine

    4.2 Positioning the machine Fig.4 The machine should be placed at least 50cm (18 inches) away from the wall to ensure that the motor heat dissipation is adequate. 4.3 Assembly 4.3.1 Unpacking Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent.

  • Page 12: Connection

    4.3.3 Connection Use flexible hose or solid pipe to connect the inlet with the dust source. Plastic pipe, such as Polypropylene or Polyvinyl Chloride, can be used as long as it’s been determined and confirmed that the dust is not an explosion hazard. NOTE: This machine does not contain dust collection hose(s) due to the dust source differences.

  • Page 13: Air Supply

    4.3.5 Air Supply (compressed air) Make sure the switch is in the “OFF” position before connecting to the compressor to avoid an unexpected start. Air pressure requirement should be at least 0.8MPa (115psi). As shown in Fig. 8, follow the instruction below: Inspect the oil water separator pressure valve.

  • Page 14: Function And Operation

    5. Function and Operation. 5.1 Touch Screen Operation Instruction（Fig. 10） When the power is connected, the touch screen will light up and the main interface will display (as shown in Fig.10).The touch screen has four sections: A: Running status display area. B: Alarm information display.
  • Page 15 5.1.2 Alarm information display area B（Fig. 10-2） Fig.10-2 There is no display in normal status. B1: Converter error code display. B2: Shows the alarm of communication failure between touch screen and converter. 5.1.3 Operation and control area C（Fig. 10-3） Fig.10-3 Start/Stop button and machine alarm status instruction Button C1 mainly shows the Start/Stop and alarm instruction of machine.
  • Page 16 C3: Re-link C3 is the re-link button, it shows light colour in normal state. When the start/stop mode of the machine is set up to the linkage mode, the manual start/stop operation (including the remote control) will change the mode into manual mode on its own. Only the manual start/stop operation is permitted at this time.
  • Page 17 D3: Running mode set up（Fig. 10-6） The machine can run in Speed Adjustment mode or Flow Cruise mode. Select the desired running mode by clicking the button “Speed/Power” (Fig.10-6), then click the D1 button back to main interface. If selecting the Speed Adjustment mode, click the data input area indicated by the arrow to enter the motor speed.
  • Page 18 D5: Set up the dust cleaning parameter and mode（Fig. 10-8） Fig.10-8 Set up the dust cleaning parameter and select the dust cleaning mode by clicking the “Cleaning Set” button (Fig.10-8). Set up the dust cleaning parameter： Click the input area of the filter pressure difference threshold value to enter the set pressure difference threshold parameter (The system default pressure threshold value is 1000pa, the recommended input range: 500-2000).After entering and confirming, click the D1 button back to main interface.

  • Page 19: Instructions For Remote Control

    5.2 Instructions for Remote Control (Fig.11) The Remote Control as supplied can be used to start and stop the dust processor. The remote control will connect to the dust processor through Bluetooth. The effective control distance is up to 50 meters. When using the remote control, the operator does not need to aim the remote control to the dust processor.

  • Page 20: Pulse Parameters

    5.4 Pulse Parameters Parameter name Parameter value Number of pulses Period cycle 300 seconds Pulse period 10 seconds Width of pulse 0.12 seconds The parameters above have been set in factory and can not be changed. Parameter description: Number of pulses: the number of pulse magnetic valves equipped on the machine. Period cycle: refers to the time between the pulse magnetic valves opening and closing Pulse period: the time between each magnetic valve opening is the pulse period, in one cycle.

  • Page 21: Maintenance

    6. Maintenance Power off the machine before cleaning. Do not clean, repair or maintain the machine until all moving parts have stopped to avoid serious injuries. Disconnect the air supply before cleaning, repair or maintenance. 6.1 Cleaning Dust Bin (Fig. 13) The dust bin must be cleaned when the dust bin is 2/3 full for non-metal material.

  • Page 22: Troubleshooting

    7. Troubleshooting 7.1 Dust Bin Full & Pressure Drop Alarm When the alarms occur, the Start/Stop button will become yellow： The machine will stop automatically 15 minutes after the dust bin full alarm occurs.   When the filter clogging alarm occurs, the machine will be cleaned automatically in running state.

  • Page 23: Parts List

    8. Exploded View and Parts List Frame Assembly Exploded View...
  • Page 24 Frame Assembly Parts List REF# DESCRIPTION REF# DESCRIPTION Side panel Base plate 5.2m Grounding screw EVA gland 103A Air inlet-150mm Button HD screw M6x16 Air inlet-160mm 103B Support leg (only for European) Flat washer 8 Button HD screw M6x12 Spring washer 8 Button HD screw M6x30 Cap screw M8x16 Back panel...
  • Page 25 Cabinet Assembly Exploded View...
  • Page 26 Cabinet Assembly Parts List REF# DESCRIPTION REF# DESCRIPTION Side cover Elbow pipe Button HD screw M6x12 Pulse solenoid valve Sound insulation pad Thin nut DN20 Sound insulation damper Back cover Sound-absorbing cotton Hinge Cap screw M8x16 Gas storage bag Spring washer 8 Pipe joint PT 1/4 Flat washer 8 Brass ball valve...
  • Page 27 Filter Assembly Exploded View REF# DESCRIPTION REF# DESCRIPTION Filter Lock handle Gasket for end cover Circlip for shaft 30 Filter end cover Green decorative circle Button HD screw M6x12 Gasket for filter Teflon gasket...
  • Page 28 Blower group Exploded View REF# DESCRIPTION REF# DESCRIPTION Muffler cover plate Flat big washer 12 Muffler housing Hex bolt M8x30 Muffler core Spring washer 8 Locking hooks Flat washer 8 Locking block Nut M8 The fan casing Flat HD screw M6x20 Flat big washer 8 Cap screw M6x12 Shock pad...
  • Page 29 Dust Bin Assembly Exploded View REF# DESCRIPTION REF# DESCRIPTION Dust bin Lock block Rubber seal strip Button HD screw M6x16 Cap screw M8x12 U type bolt Flat big washer 8 Lock handle Bearing 6203 Revolving bar Roller shaft Lock pin Flat washer 8 Set screw M5x10 Spring washer 8...
  • Page 30 Guide Tube Assembly Exploded View REF# DESCRIPTION REF# DESCRIPTION Gland for the bend Button HD screw M6x25 90 degree bent Flat big washer 6 Gland for draft tube Nut M6 Flow guide outer tube Flat washer 6 Flow guide inner tube EVA gland Cap screw M6x12...
  • Page 31 Electric box Exploded View DESCRIPTION DESCRIPTION Button HD screw M6x30 Nut M6 Electrical box cover plate Short-circuiting bar Cross recess screw M6x12 Terminal (grey)M4/6 Spring washer 6 Terminal (yellow-green)M4/6 Flat washer 6 Terminal cover plate Cable 0.5*3C 1.5m Nine stitches(hole),1.5m Snap-gauge 0.5m Motor Cable...
  • Page 32 Y Adapter Exploded View （This item is not available for European Version） REF# DESCRIPTION REF# DESCRIPTION Silicone 150mm Adapter 4"-2" Y type inlet Seal cover Adapter 4" Chain...

  • Page 33: Declaration Of Conformity

    8. Declaration of Conformity...
  • Page 34 Dust Processor Harvey Industries Co., Ltd 68-10 Suyuan Avenue, Jiangning District, Nanjing 211100, China www.harveymachinery.com Harvey Industries International Inc. 10830 Ada Ave. Montclair, CA. 91763 TEL: 1-800-253-3332 E-mail: info@harveywoodworking.com...

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