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HARVEY Gyro Air G-1000 Operation Manual

Dust processor
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Summary of Contents for HARVEY Gyro Air G-1000

  • Page 2: Table Of Contents

    Index of Contents 1. Foreword..............................2 2. Machine Description..........................3 2.1 Feature Identification........................3 2.2 Specification...........................4 2.3 Electrical Power Requirement.....................5 3. Safety Regulations..........................7 3.1 General Safety Instructions......................7 3.2 Specific Safety Instructions for the Dust Processor..............8 4. Installation of the Machine........................9 4.1 Transportation of Machine......................9 4.2 Positioning the Machine......................10 4.3 Assembly............................

  • Page 3: Foreword

    We maintain the right to modify specifications, designs, operation and maintenance instructions without advance notice. We offer a two-year warranty based on the purchase date. Defective parts will be repaired or replaced by Harvey at no charge. We do not offer the warranty service for the following reasons:  Misuse ...

  • Page 4: Machine Description

    2. Machine Description This product uses the Gyro Air dust processing technology, which effectively separates the dust from the air flow before the filter. This machine has the following features: Reduces filter clogging: The Gyro Air technology efficiently separates 99.7% of the dust from the air flow BEFORE the filter, providing the benefit of a lower capacity load on the filter and a longer filter life.

  • Page 5: Specification

    2.2 Specification Specification G-1000 Electrical Metric Imperial Power Source 380-480V 50Hz 3-phase 380-480V 60Hz 3-phase Main motor Frequency Converter Siemens V20 Dimensions & Weights Overall Dimension 1870x 940 x 1500 mm 73-3/5X37X59 in. Packing Size 2140x1100x1730mm 84-1/4X43-1/4X68-1/8 in. Net Weight/Gross Weight 445/545 Kg 980/1200 lbs Performance...

  • Page 6: Electrical Power Requirement

    2.3 Electrical Power Requirement Power requirement: 380-480V 3-phase Breaker Size: The machine needs no further electrical installation. For the North American market, the equipment comes with a cable (4 cords). For the European market, the machine is equipped with an industrial socket (5 cords). The input power supply of the machine is 3-phase, AC380-480V.
  • Page 7 2.3.3 Electrical diagram (Fig.2) Fig.2...

  • Page 8: Safety Regulations

    3. Safety Regulations 3.1 General Safety Instructions 1. Read and understand the owner’s manual and labels affixed to the machine. Learn its application and limitations as well as its specific potential hazards. 2. The power supply socket or terminals need reliable grounding. 3.

  • Page 9: Specific Safety Instructions For The Dust Processor

    3.2 Specific Safety Instructions for Dust Processor 1. CLEAN ENVIRONMENT Once you are ready to commence work, remove any tools, objects or items that could inadvertently get ‘sucked up’ by the machine and place them safely out of the way. 2.

  • Page 10: Installation Of The Machine

    4. Installation of the machine This machine needs little-to-no assembly. It can almost be used directly out of the box. 4.1 Transportation of machine 4.1.1 Transportation and storage The machine should be transported and stored in -25~55°C (-77~131°F) ambient temperature. Take care not to allow the machine to be exposed to rain or damage to the packing during transportation and storage.

  • Page 11: Positioning The Machine

    4.2 Positioning the machine Fig.4 The machine should be placed at least 50cm (18 inches) away from the wall to ensure that the motor heat dissipation is adequate. 4.3 Assembly 4.3.1 Unpacking Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent.

  • Page 12: Connection

    4.3.3 Connection Use flexible hose or solid pipe to connect the inlet with the dust source. Plastic pipe, such as Polypropylene or Polyvinyl Chloride, can be used as long as it’s been determined and confirmed that the dust is not an explosion hazard. NOTE: This machine does not contain dust collection hose(s) due to the dust source differences.

  • Page 13: Air Supply

    4.3.5 Air Supply (compressed air) Make sure the switch is in the “OFF” position before connecting to the compressor to avoid an unexpected start. Air pressure requirement should be at least 0.8MPa (115psi). As shown in Fig. 8, follow the instruction below: Inspect the oil water separator pressure valve.

  • Page 14: Function And Operation

    5. Function and Operation. 5.1 Control Panel and Operation Instruction This machine has a built-in Intelligent Control System, providing live monitoring and functional control of the machine. Fig.9 A: Three-color indicator: Red: power on and the machine is not running. Yellow: dust bin is full or filter clog alarm.

  • Page 15: Touch Screen Operation Instruction

    5.1.1 Touch Screen Operation Instruction: When the power is connected, the touch screen will light up and the main interface will display (as shown in Fig 10). Fig.10 Fig.10-1 The touch screen has four sections: E: Running status display area. F: Alarm information display.
  • Page 16 F: Instructions of alarm information display (Fig.10-2) Fig.10-2 Fig.10-3 There is no display in normal status. F1: Shows the communication failure between touch screen and main controller (in electric box). F2: Shows the communication failure between main controller and convertor (in electric box). Note：When the machine is not functional, the error code or alarm code will display in F1, which will show maximum 4 error codes and 1 alarm code.
  • Page 17 H: Instructions of parameter set up (Fig.10-4) Fig.10-4 H1: Back button Press this button back to home page (main interface). H2: Start/stop set up There are two start/stop modes of the machine: 1) Manual start /stop mode 2) Intelligent linkage start/stop mode (The dust source equipment should be connected to the Synchronous Control.
  • Page 18 Fig.10-7 Fig10-8 H5: Set up of the dust cleaning parameter and mode Set up the dust cleaning parameter and select the dust cleaning mode by clicking on the “dust cleaning set up” button (Fig.10-8). Set up the dust cleaning parameter: (Fig.10-8) 1.

  • Page 19: Supplementary Instruction For Dust Cleaning

    5.1.2 Supplementary Instruction for Dust Cleaning In addition to manual dust cleaning, dust cleaning by pressure difference, off-line dust cleaning and sustained dust cleaning, the system also has the following dust cleaning functions:  When the machine is connected to power, it will clean the dust automatically for 5 minutes. ...

  • Page 20: Pulse Controller Use And Control

    5.4 Pulse Controller Use and Control (Fig.13) Regardless of the selection of dust cleaning methods, both the pulse interval and periodic interval need to be set on the pulse controller. The pulse dust cleaning is controlled by the pulse controller (Installed in the electrical box). The operation buttons and wiring terminals are shown below: Fig.13 Indicators area: each indicator shows the present status of the controller.

  • Page 21: Use Of Dust Bin

    Parameter Setting Instructions: Press the function button and the running indicator light will go off for the parameter setting. The digital display shows the parameters for setting up. Continually press the function button and the digital display flashes for setting up. To adjust the parameters, turn the setting knob clockwise to increase the number and counterclockwise to reduce the number.

  • Page 22: Maintenance

    6. Maintenance Power off the machine before cleaning. Do not clean, repair or maintain the machine until all moving parts have stopped to avoid serious injuries. Disconnect the air supply before cleaning, repair or maintenance. 6.1 Cleaning Dust Bin (Fig. 14) The dust bin must be cleaned when the dust bin is 2/3 full for non-metal material.

  • Page 23: Full Dust Bin Or Pressure Drop Alarm

    6.4 Full Dust Bin or Pressure Drop Alarm. When a fault occurs, the indicator lights yellow, and the control panel will show the code: “Alarm”. Except for the full dust bin alarm, the machine will continue to work. If an “Error” occurs, the machine will stop. Dust full alarm: Clean the dust bin.

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