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Summary of Contents for frost-trol AIRY Series
- Page 1 INSTALLATION AND MAINTENANCE MANUAL GLACIERS SOLID LINES Versión: 4 For additional copies visit: TRANSLATION OF THE ORIGINAL DOCUMENT D004003 www.frost‐trol.com...
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Page 2: Table Of Contents
INSTALLATION AND MAINTENANCE MANUAL Index EEC DECLARATION OF CONFORMITY ............... 3 SAFETY ADVICE.................... 4 GENERAL INFORMATION ..............7 1.1. DESCRIPTION OF REFRIGERATED DISPLAY CABINET ......8 1.2. GENERAL CHARACTERISTICS ............9 1.3. TECHNICAL INFORMATION AND ACCESS TO EPREL ......12 ... - Page 3 INSTALLATION AND MAINTENANCE MANUAL 6.1. MALFUNCTIONS ................36 6.1.1. THE UNIT DOESN’T START UP OR IT STOPS: ........36 6.1.2. THE UNIT DOES NOT GET COLD ENOUGH: ........36 6.2. FINAL SHUTDOWN ................. 38 6.3. DISMANTLING THE CABINET ............
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Page 5: Safety Advice
INSTALLATION AND MAINTENANCE MANUAL SAFETY ADVICE The maximum load for each shelf is 100kg/m2. The refrigerated display cabinet must not be installed in places where explosive gases are present. Do not expose the equipment to atmospheric agents. Packaging materials (plastic bags, nails, screws, polystyrene, etc.) should not be left within reach of children as they pose potential sources of danger. - Page 6 INSTALLATION AND MAINTENANCE MANUAL Do not expose the equipment to atmospheric agents. Do not store explosive substances such as aerosol cans with a flammable propellant in the refrigerated cabinet. Keeping pharmaceuticals, glass bottles or flasks in the cabinet is strictly forbidden. Only qualified personnel can remove panels or guards, and specially the electric board cover, when this requires the use of tools.
- Page 7 INSTALLATION AND MAINTENANCE MANUAL Do not use direct or indirect water jets on the cabinet. Do not touch the equipment with damp or wet hands or feet; do not use it while barefoot. Parts that form the refrigeration circuit must not be cut or separated until the refrigerant has been removed for recovery at a specialized centre.
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Page 8: General Information
1. GENERAL INFORMATION Welcome to the new series of remote refrigerated display cabinet modules from Frost-Trol for the sale of perishable food products. We are delighted by your decision to choose us. This assembly and maintenance manual has been especially designed with a view... -
Page 9: Description Of Refrigerated Display Cabinet
CABINET The refrigerated cabinets referred to in this manual belong to the Glaciers Solid- Lines product series from Frost-trol. They are horizontal self-service freezer and refrigerated gondolas that have been designed specifically for the sale of frozen and refrigerated products respectively. -
Page 10: General Characteristics
INSTALLATION AND MAINTENANCE MANUAL 1.2. GENERAL CHARACTERISTICS HI0P7825DND HI0P7825DSD 1005 [39 1/2"] 761 [30"] 250 [9 7/8"] 250 [9 7/8"] 777 [30 5/8"] 777 [30 5/8"] 1000 [39 3/8"] 1000 [39 3/8"] 1084 [42 5/8"] 1084 [42 5/8"] MÓDULOS MÓDULOS 1875 2500 3750 1875 2500 3750... - Page 11 INSTALLATION AND MAINTENANCE MANUAL HI2P834088DND HI2P834088DPD 2044 [80 1/2"] 555 [21 7/8"] 2025 [79 3/4"] 762 [30"] 762 [30"] 400 [15 3/4"] 400 [15 3/4"] 830 [32 5/8"] 830 [32 5/8"] 108 [4 1/4"] 2020 [79 1/2"] 108 [4 1/4"] 2020 [79 1/2"] 2104 [82 7/8"] 2104 [82 7/8"] MÓDULOS...
- Page 12 INSTALLATION AND MAINTENANCE MANUAL HI0P124088DND HI0P124088DPD 1453 [57 1/4"] 576 [22 5/8"] 576 [22 5/8"] 1434 [56 1/2"] 1192 [46 7/8"] 1192 [46 7/8"] 400 [15 3/4"] 400 [15 3/4"] 1200 [47 1/4"] 1200 [47 1/4"] 108 [4 1/4"] 1430 [56 1/4"] 108 [4 1/4"] 1430 [56 1/4"] 1514 [59 5/8"] 1514 [59 5/8"]...
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Page 13: Technical Information And Access To Eprel
1.4. SHOP CONDITIONS Frost-trol refrigerated display cabinets are designed to operate in air-conditioned areas that maintain an air temperature of 25º C and a maximum relative humidity of 60 % (climate class 3, in accordance with ISO EN 23953-2). The performance of... -
Page 14: Fixation Of The Recommended Temperature In Each Compartiment
This refrigerated display cabinet has been thoroughly inspected to ensure the highest level of quality. Any order for components should be made to Frost-Trol or our official representative for your country within 48 hours of receipt of the cabinet. -
Page 15: Damage Sustained In Transit
Technical Department. If you need to get in contact with Frost-Trol with regard to a specific element, please make sure that you are able to quote the model and serial number. This information can be found on the nameplate, which is located inside the refrigerated display cabinet. -
Page 16: Intallation Of Refrigerated Display Cabinet
INSTALLATION AND MAINTENANCE MANUAL 2. INTALLATION OF REFRIGERATED DISPLAY CABINET The installation of the appliance and the refrigerant unit must only be made by the manufacturer’s service personnel or similarly skilled person. 2.1. CABINET LOCATION Handling operations and installation of the cabinet are reserved for skilled person. -
Page 17: Installating The Drainage Sistem
INSTALLATION AND MAINTENANCE MANUAL Packaging materials (plastic bags, nails, screws, polystyrene, etc.) should not be left within reach of children as they pose potential sources of danger. 2.3. INSTALLATING THE DRAINAGE SISTEM An incorrect installation of the wastepipes system can interfere negatively in the regular activities of storekeeper and produces unnecessary costs... - Page 18 INSTALLATION AND MAINTENANCE MANUAL When assembling lines that consist of more than one unit, the units should be assembled in the correct order, i.e. their positions correspond with the numbers indicated on the side of each unit (e.g. 4 in position 4, 3 in position 3.). When the units' final positions have been determined, you may proceed to fit them together, either manually or mechanically be careful to ensure that no pressure is exerted on fragile components, such as glass, insulation glass or other weak...
- Page 19 INSTALLATION AND MAINTENANCE MANUAL Nº CODE COMPONENT QTY. UTAL000825 ALLEN SCREW DIN 912 8x25 GALV. UTAL008101 8x100 GALV. ALLEN SCREW DIN UARA000701 WASHER M‐8 DIN.9021 GALV. UTUE000800 M‐8 GALVANIZED NUT DIN.934 S ENSAMBLADOR MÓDULOS UVAR000200 ALINGMENT ROD 4x70 5 UEXT000103 ASSEMBLY BUMPER 6 UTAU014998 TAE 4,2x13 SCREW 2 X 1250mm On the following pages are instructions for joining two units together, with pictures to help. GLACIERS TRANSLATION OF THE SOLID LINES...
- Page 20 INSTALLATION AND MAINTENANCE MANUAL 1 Place the cabinets in its correct location in the supermarket. Pick up the cabinet from back side as showed in Fig.1 Lift the unit and remove the covers or wooden bases on the adjustable bases of the cabinet. 2 Before putting down the cabinets on the ground, screw on the adjustable bases.
- Page 21 INSTALLATION AND MAINTENANCE MANUAL 3 Remove base decks and assembly covers nearest to the cabinet end. 4 Level the left cabinet. Put a level on the framework and other under the cabinet base. Then adjust level with the adjustable bases. Remove all the plastic bridle of the assemble screws.
- Page 22 INSTALLATION AND MAINTENANCE MANUAL 16 If the cabinet has doors: Stick the “T” trim profile on the junction of the assembled cabinets cross profiles. If necessary, trim the leftover edges of the profile (Fig.6). Fit and stick the sealing cup and then screw it from the bottom with two UTAU015027 for each sealing cup (Fig.7).
- Page 23 INSTALLATION AND MAINTENANCE MANUAL FIG.3 FIG.1 FIG.4 FIG.2 MODELOS TRANSLATION OF THE GLACIERS SOLID LINES For additional copies visit: ORIGINAL DOCUMENT www.frost‐trol.com D004003 Versión: 4 -22-...
- Page 24 INSTALLATION AND MAINTENANCE MANUAL FIG.5 TORNILLO ALLEN FIG.6 DIN 912 4X25 FIG.7 FIG.8 TRANSLATION OF THE GLACIERS SOLID LINES For additional copies visit: ORIGINAL DOCUMENT www.frost‐trol.com D004003 Versión: 4 -23-...
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Page 25: Installation's Drying
20±0,5 bar. Check this value before depressurising. If this is not the case then do not actuate the cabinet and contact the Frost-Trol technical department within 72 hours. The refrigerated cabinet must be dehydrated in avacuum and at the unit's normal operating pressure. -
Page 26: Electrical Connection
INSTALLATION AND MAINTENANCE MANUAL 2.8. ELECTRICAL CONNECTION The assembly, installation and connection of these cabinets must be carried out by a certified technician. Consult the circuit diagrams that are supplied with each cabinet when carrying out the electrical connections and observe all of your country’s safety regulations in full. -
Page 27: Cleaning
INSTALLATION AND MAINTENANCE MANUAL If the power cord is damaged, it must be replaced by the manufacturer in order to avoid a hazard. Technical cabinet data are showed in the nameplate (see Chapter 5). Electric diagrams are in the electric box inside a plastic package. Earthing is mandatory according to current legislation, as is providing protection against power surges, short circuits and indirect contacts. -
Page 28: Operation
INSTALLATION AND MAINTENANCE MANUAL 3. OPERATION 3.1. INITIAL START-UP Connect the cabinet to the mains and the display will light up showing two horizontal strips. These indicate that the control is conducting a self-test. After approximately 5 seconds the temperature that has been read by the control will appear on the display and the unit will actuate itself. - Page 29 INSTALLATION AND MAINTENANCE MANUAL Gloves should be worn when loading products into the cabinet. The cabinet doors should be closed as long as possible. In this way, excessive energy consumptions as well as frost buildup on the inner walls will be avoided. An improper preservation temperature may turn the foodstuffs into something harmful for the consumer’s health and facilitate germ and toxin spreading.
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Page 30: Maintenance And Cleaning
INSTALLATION AND MAINTENANCE MANUAL 4. MAINTENANCE AND CLEANING Unplug the cabinet before performing any form on internal servicing of the unit. Any maintenance operation not described in these instructions must be done by authorized personnel. Perishable products are sensitive to the bacteria proliferation. Therefore, cabinet cleaning has to be made following next generic rules. -
Page 31: Generic Cleaning Routine
INSTALLATION AND MAINTENANCE MANUAL 4.1. GENERIC CLEANING ROUTINE Clean the cabinet with non-abrasive detergents. Cleaning products have to be suitable for use with foodstuffs. Ensure a good rinse to remove all detergent remnants. After the cabinet cleaning, rinse and dry it with a nonabrasive dry cloth until no water remains. -
Page 32: Doors Maintenance
INSTALLATION AND MAINTENANCE MANUAL 4.3. DOORS MAINTENANCE In order to ensure the proper and easy sliding operation, you must apply every 30 days (or whenever it proves necessary to do so) silicon spray on the door rail profiles. Furthermore, check during the weekly cleaning routine that there aren’t any harmful residues in the sliding rails. -
Page 33: Replacing Push Doors
INSTALLATION AND MAINTENANCE MANUAL 4.4. REPLACING PUSH DOORS During the installation (or while carrying out maintenance) you must always wear proper safety equipment to preserve your security. The assembly process will be carried out performing disassembly operations in reverse order. TORX T10 TORX T10 TRANSLATION OF THE GLACIERS... -
Page 34: Honeycomb Assembly
INSTALLATION AND MAINTENANCE MANUAL 4.5. HONEYCOMB ASSEMBLY The honeycomb must always be positioned in such a way that the air flow is directed towards the interior of the furniture. TRANSLATION OF THE GLACIERS SOLID LINES For additional copies visit: ORIGINAL DOCUMENT www.frost‐trol.com D004003 Versión: 4 -33-... -
Page 35: Replacing Lamps
INSTALLATION AND MAINTENANCE MANUAL 4.6. REPLACING LAMPS The assembly, installation and connection of these cabinets must be carried out by a certified technician. Unplug the cabinet before performing any form on internal servicing of the unit. The assembly process will be carried out performing disassembly operations in reverse order. -
Page 36: Spare Parts Request
*The series number is indicated inside the refrigerated cabinet, on the characteristics plate. ** Taking the customer’s standing position as a reference. *** You may request to Frost-trol the spare parts cross-section. Tabla 5. Name plate According to point 2 in the Annex II from the Regulation 2019/2024 (Ecodesign),... -
Page 37: Faults And Repairs
INSTALLATION AND MAINTENANCE MANUAL 6. FAULTS AND REPAIRS 6.1. MALFUNCTIONS In the event of malfunction, the operator should take all necessary measures to prevent the products from deteriorating. 6.1.1. THE UNIT DOESN’T START UP OR IT STOPS: Check that the electricity supply is sufficient. ‐... - Page 38 INSTALLATION AND MAINTENANCE MANUAL Cabinet model, serial number and manufacturing date (in the case name plate): Store conditions (RH in %, room temperature): If there are any air draughts affecting the cabinet (doors, air conditioners, other plug in cabinets near, etc.) (a handmade drawing or photos could be appreciated): Thermostat setting: Defrost interval:...
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Page 39: Final Shutdown
INSTALLATION AND MAINTENANCE MANUAL 6.2. FINAL SHUTDOWN We, Frost-trol SA, declare this product is covered by Directive 2002/96/CE (Waste Electrical and Electronic Equipment) designed to halt the increase of this type of waste and promote recycling as well as decreasing disposal. The symbol of the crossed-out waste bin that appears on the Nameplate declares: that the product was put in circulation after 13th ‐... -
Page 40: Declartion Of Rohs Conformity
6.4. DECLARTION OF ROHS CONFORMITY We, Frost-trol, S.A. declare under our sole responsibility that the refrigerated cabinet complies with the provisions of Directive 2002/96/EEC (RoHS). In all the homogeneous materials used for its production, any content of lead, mercury, hexavalent chrome, polybrominated biphenyl (PBB), and polybrominated diphenil ether (PBDE) does not exceed, in weight 0.1%;... - Page 41 Frost-trol, S.A. Technical Department Avda. del Castell Vell, 176 12004 Castellón (Spain). Phone.: 0034 964 34 27 40 Fax: 0034 964 21 51 48 e-mail: frost-trol@frost-trol.com www.frost-trol.com...
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