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Fireye SureFire II HDHESI Instruction Manual

Fireye SureFire II HDHESI Instruction Manual

Heavy duty high energy spark igniter

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SF-700
December 17/, 2020
SureFire II™
Heavy Duty
High Energy Spark Igniter
(24 Joules per Spark )
Instruction Manual
1. INTRODUCTION
This Instruction Manual contains a description of the type SureFire II™ HDHESI Heavy Duty High Energy Igniter
construction, operation principle and the instructions for installation, start-up and service, including the industrial health
& safety recommendations.
Type HDHESI igniter is designed for direct ignition of gaseous or liquid fuels like light and medium oil, heavy oil
which can be steam, air or mechanically atomized.
The igniter creates 3 sparks per second of a very high energy of 24 Joules per spark, sufficient for self-cleaning
of the rod tip and for direct firing of heavy fuels in particularly difficult operating conditions e.g. in wet, dirty
(slag, ash, unburned fuel) environment.
In case of special fuels or difficult operating conditions consult Fireye before ordering.
This High Energy Igniter is intended for intermittent operation as Class 3 Special igniter.
The igniter is made of high quality materials, and its components are rigorously checked and tested prior to dispatch. No
moving parts and parts requiring adjustment ensure long and trouble-free operation at low service costs.
All of this makes HDHESI a reliable and effective source of direct ignition of gas burners and oil burners in heavy duty
applications.
Familiarization with the following instructions will reduce the possibility of equipment failure to a minimum and ensure
safe operation.
FIGURE 1. SureFire II™ Heavy Duty HESI Igniter – main components.
1
© 2020 Carrier

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Summary of Contents for Fireye SureFire II HDHESI

  • Page 1 (slag, ash, unburned fuel) environment. In case of special fuels or difficult operating conditions consult Fireye before ordering. This High Energy Igniter is intended for intermittent operation as Class 3 Special igniter.
  • Page 2 After ignition the rod has to be retracted at least 400 mm back in such a way that rod tip should be hidden at least 100 mm deep in guide tube (see Fig. 3). Fireye offers coaxial retraction systems, refer to SF-2001 High Energy Igniter technical bulletin. © 2020 Carrier...
  • Page 3 (e.g. change of the mounting position and method of fixing, use of purge-cooling air). In special or difficult applications, consult Fireye. FIGURE 2. SureFire II™ Heavy Duty HESI Igniter.
  • Page 4 FIGURE 4. Electric wiring diagram of Heavy Duty HESI Igniter. NOTICE: CONNECT THE HDHESI IGNITER PARTS ACCORDING TO THE WIRING DIAGRAM IN INSTRUCTION MANUAL. WARNING: CHECK BEFORE CONNECTING THE IGNITER POWER PACK TO THE MAINS SUPPLY WHAT SUPPLY VOLTAGE IS AVAILABLE ON SITE. CHANGE SUPPLY VOLTAGE FROM 230VAC TO 115VAC IF NECESSARY.
  • Page 5 FIGURE 5. HESI Igniter Rod junction box wiring. FIGURE 6. Heavy Duty HESI Igniter Power Pack layout FIGURE 7. Connection of supply voltage 230VAC / 115VAC and HV cable to the rod on Power Pack board © 2020 Carrier...
  • Page 6: Technical Data

    0.7 kg 316 Stainless and Heat Resistant steel – Cable P/N HEC-24-5 or HEC-24-10 2.0 kg or 4.0 kg Notes: 1. If the above parameters are different than those required please contact Fireye 2. For Imperial Units please refer to the Appendix 2 Unit Conversion Table 3.
  • Page 7 4. MOUNTING OF THE IGNITION DEVICE 4.1 The igniter function of HDHESI is activated by connecting the power pack to a power supply (230 or 115 VAC). So, before it is connected, check the supply voltage (230VAC or 115VAC) and check the connections on transformer terminals.
  • Page 8 5. OPERATING INSTRUCTIONS INDUSTRIAL HEALTH AND SAFETY ISSUES. STORAGE, HANDLING, TESTING: 5.1 The igniter, unless mounted on the burner, should be stored in a dry place, protected against mechanical damage. Do not hit, step on igniter components. 5.2 The rod should be transported with care, avoiding impact against other objects or bending. It should not be lifted by its ends to ensure no damage to rod, tip and connections.
  • Page 9 WARNING: DO NOT PERFORM ANY MODIFICATIONS TO THIS EQUIPMENT AND NEVER USE UNAUTHORIZED SPARE PARTS AS THIS WOULD RESULT IN A BREACH OF THE APPROVALS CONDITIONS AND COULD PROVE HAZARDOUS TO YOUR HEALTH AND LIFE ! 6. PERIODICAL MAINTENANCE AND REPAIRS The equipment manufacturer recommends a thorough inspection of the igniter every six months if possible, to ensure long life and reliability.
  • Page 10 7.6 For any services and troubleshooting of Fireye retraction system module refer to Bulletin No SF-2001. 7.7 If, after all above measures have been taken, the HDHESI igniter does not work properly, or other igniter failure occurs, please contact the manufacturer's service department.
  • Page 11 Each rod tip and spark tube has one month warranty to be checked on receipt or within 1 month, for damage and tested for the proper functioning. Fireye should be notified of any failure. After 1 month, the warranty on tip expires.
  • Page 12: Ordering Information

    9. STORAGE SureFire II™ HDHESI Electrical Igniter should be stored in a clean, dry environment and in its original packaging if possible. In the case of long length rods always keep them in a horizontal position by supporting both ends and in the middle. The igniter should also be protected from contamination using the original packaging or wrapping it with foil.
  • Page 13 Table 3: HDHESI Igniter: Spare Parts Part No Description HE-TIP-24-L HDHESI Rod Tip, Long, length 685mm, for 24Joules HE-SG-24 Spark Gap 24 Joules HE-TR-1150 HV Transformer 230/115 VAC / 1150 VAC Capacitor, 3600 VDC / 10μF HE-CAP-10 Capacitor, 3200 VDC / 2μF HE-CAP-2 Capacitor, 3750 VDC / 0.47μF HE-CAP-05...
  • Page 14 APPENDIX No 1 Proposal Data Sheet SureFire II™ HDHESI – Heavy Duty High Energy Igniter 24 Joules Please provide the following data before placing the Order for HDHESI Igniter: 1. Information about End User — Plant Name: ........—...
  • Page 15: Unit Conversion Table

    WARRANTIES FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture of its products to replace, or, at its option, to repair any product or part thereof (except lamps, electronic tubes and photocells) which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order.