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Fireye SureFire II HTSS Instruction Manual

Electrical high tension igniter

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1. INTRODUCTION
This Instruction Manual contains a description of the type HTSS High Tension Spark and Sense Igniter
construction, operation principle and the instructions for installation, start-up and service, including the industrial
health & safety recommendations.
The type HTSS igniter is a reliable source of ignition for natural and forced draught gas igniters and
small capacity gas burners. It is designed to ignite a mixture of various types of gaseous fuels with air.
Typical fuel gases for HTSS igniter are: Natural gas, Propane or LPG gases. In case of or Refinery off gases, especially
including high hydrogen, sulphur compounds like hydrogen sulphide and other chemicals increasing the corrosion
rate, and in case of other waste gases, like low calorific value gas or wet and dirty gas consult
After ignition it can also be used as a continuous flame sensing device serving as a "Spark and Sense" Igniter.
The igniter is made of high quality materials, and it is rigorously checked and tested prior to dispatch.
Familiarization with the following instructions will reduce the possibility of equipment failure to a minimum and
ensure safe operation.
2. OPERATION PRINCIPLE AND TECHNICAL DESCRIPTION
This
HTI (High Tension Igniter) igniter
igniters. Both safe and hazardous area Zone 1 HTI versions are available.
The HTSS igniter can be used in gas pilots (igniters) which can accept a 16 mm diameter rod, with coaxial
electrode arrangement e.g. with the
FD gas pilots offered by
The igniter can be configured as igniter only or as igniter with "Spark & Sense" mode in following options:
Operation as igniter only, necessary parts:
When ignition transformer is powered, the high voltage 7,500V to 10,000V, between the central electrode
and outer tube at the igniter rod tip produces a continuous electric arc of rod of energy allowing the
ignition of air-gas mixture on gas pilots.
It can be used as "igniter only" in two options:
-
without Power Pack, scope is: one of High Tension Rods P/N: HTSS-xxx-J, HTSS-xxx-CEX or
HTSS-xxx-J-CEX (each including HV cable) and Ignition Transformer P/N TX-230/110-8000 (see p. 3).
HTSS rods and tips are designed to work with this ignition transformer. Its output parameters are: 15 mA at
8000 V. Transformer should be mounted in a box or cabinet out of igniter scope of delivery (see Fig. 1 and 3
for Safe or Hazardous Area).
The ignition is activated by applying supply voltage to ignition transformer terminals (see p. 1).
-
with Power Pack, scope is: one of High Tension Rods P/N: HTSS-xxx-J, HTSS-xxx-CEX or HTSS-xxx-
J-CEX (each including HV cable) and Power Pack P/N: HTSS-PP-230/110 or HTSS-PP-230/110-CEX
without Fireye MBCE-110/230FR flame module (see Fig. 2 or 4, 5 for Safe or Hazardous Area).
is the ignition element of intermittent and continuous (pilot) operation gas
SP-32-NG/PG-FD, SP-32-NG/PG-ND, SP-48-NG/PG-ND or SP-48-NG/PG-
Fireye.
SureFire II
Electrical High Tension
Igniter type HTSS
Instruction Manual
®
SF-400
MAY 15, 2019
TM
pilots as well as
Fireye.
1

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Summary of Contents for Fireye SureFire II HTSS

  • Page 1 Power Pack, scope is: one of High Tension Rods P/N: HTSS-xxx-J, HTSS-xxx-CEX or HTSS-xxx- J-CEX (each including HV cable) and Power Pack P/N: HTSS-PP-230/110 or HTSS-PP-230/110-CEX without Fireye MBCE-110/230FR flame module (see Fig. 2 or 4, 5 for Safe or Hazardous Area).
  • Page 2 In such case the scope is: one of High Tension Rods P/N: HTSS-xxx-J, HTSS-xxx-CEX or HTSS-xxx-J-CEX (each including HV cable) and Power Pack P/N: HTSS-PP-230/110 or HTSS-PP-230/110- CEX including Fireye MBCE-110/230FR flame module plugged in the wiring base (order separately) ((see Fig. 2 or 4, 5 for Safe or Hazardous Area).
  • Page 3 HTSS-PP-CEX power packs, which provides an isolated Flame Relay signal. The MBCE module, also provides a 4-20 mA signal to display flame intensity (see the Fireye Instruction Manual no MBCE-1001). Be aware that for proper ionization measurement a pilot body should be properly constructed and connected (grounded) to the ionization circuit terminals in power pack (see Fig.
  • Page 4 ® The complete Spark and Sense HTSS igniter consists of an igniter rod with ignition & ionization electrode to be inserted in the gas igniter, a 5 metre HV cable and a power pack box containing high-voltage ignition transformer and the burner controller module option. See description below: Rods length ”L1”...
  • Page 5 See rod igniter position adjustment in pilot’s Manuals. In other applications, consult Fireye and be aware of the possible need to retract the igniter rod once the main flame is established, to prevent overheating. Fireye offers coaxial retraction systems, refer to SF-2001 High Energy Igniter tech bulletin, which also shows the retractor options.
  • Page 6 ® Electric wiring diagram of Igniter type HTSS including rod, HV cable and Power Pack for ignition and Spark & Sense as FIGURE 4. an option for use in Safe Area...
  • Page 7 ® FIGURE 5. Electric wiring diagram of Igniter type HTSS including rod, HV cable and Power Pack for ignition and Spark & Sense as an option for use in Hazardous Area...
  • Page 8 ® FIGURE 6. Electrical connection of HTSS Rods: Rod P/N HTSS-xxx-J-CEX Rod P/N HTSS-xxx-J GROUND terminal Exd cable gland) HOT terminal NEUTRAL / GROUND terminal HOT terminal Rod P/N HTSS-xxx- CEX HV shielded cable, integrated with rod, 5 m long FIGURE 7.
  • Page 9: Technical Data

    – functional safety: suitable for installations up to and including SIL2 (Exida’s FMEDA report) Notes: 1. If the above parameters are different than those required please contact Fireye 2. For Imperial Units please refer to the Appendix 2 Unit Conversion Table 3.
  • Page 10 SP-48-NG/PG- gas pilot types offered by Fireye), the use of a guide tube with a diameter of 1" and utilization of a retraction for the HTSS rod should be considered. The tube must allow the rod tip to reach the correct position in primary combustion zone to ignite the fuel-air mixture and ensure correct operating temperature and tip protection.
  • Page 11 ® NOTICE: CONNECT THE HTSS IGNITER PARTS ACCORDING TO THE WIRING DIAGRAM IN INSTRUCTION MANUAL. NOTICE: POWER AND GROUNDING SHOULD BE CONNECTED IN ACCORDANCE WITH THE IGNITER WIRING DIAGRAM (SEE FIG. 3, 4 and 5), WITH PARTICULAR ATTENTION TO THE CORRECT GROUNDING TO THE IONIZATION CIRCUIT AND TO THE PLANT GROUNDING SYSTEM.
  • Page 12 ® 6.6 The igniter supply should have effective grounding. Correct connection of the grounding of the igniter should be checked first, then the line can be connected. 6.7 Do not open the ATEX Exd enclosures in a hazardous area without a permit for Zone de-classification.
  • Page 13 ® 7. PERIODICAL MAINTENANCE AND REPAIRS The equipment manufacturer recommends a thorough inspection of the igniter every six months if possible to ensure long life and reliability. CAUTION, DANGER HIGH VOLTAGE ! BEFORE ANY WORK ON IGNITER IS UNDERTAKEN, DISCONNECT THE POWER PACK POWER SUPPLY.
  • Page 14 ® 8. TROUBLESHOOTING. ELIMINATION OF DEFECTS. 8.1 If the main voltage is present and when control voltage 24VDC is applied: no electrical arc is generated at the rod's tip and there is no voltage at the HV ignition transformer input, perform the following: a) After opening the power pack box, check electrical connections on power pack board, terminals and condition of components, especially the presence of main supply (check fuses) and control voltage on the ignition relay terminals.
  • Page 15 Each rod tip has one month warranty to be checked on receipt or within 1 month, for damage and tested for the proper functioning. Fireye should be notified of any failure. After 1 month, the warranty on tip expires. 9.4 This guarantee covers delivered devices and materials under conditions of proper installation, start-up, operation and maintenance, it means the use in accordance with applicable instructions and manuals.
  • Page 16: Ordering Information

    This HTSS rod has real insertion length of 0.65 m to the ignition point (see p. 2). The additional length of 150 mm allows the igniter to pass though the active end of Fireye gas igniters (pilots). If the igniter is to be used for general use (not in SP-32...
  • Page 17 ® High Tension Rod, Spark & Sense, for hazardous Zone 1 with junction box, replaceable tip and separate 5 m HV cable Table 3: Part No Description HTSS-0.5-J-CEX HT Rod, S&S, for SP-32, SP-48 gas pilots of 0.5 m ins. length (0.65 mtr ins. to spark point), with j.
  • Page 18 ........Insertion length: — Insertion length “L” of gas pilot: rod for SP-32, SP-48 Fireye gas pilots ... (see Instruction Manuals) —...
  • Page 19: Unit Conversion Table

    ® APPENDIX No 2 UNIT CONVERSION TABLE Quantity Metric Units Imperial Units x 0.003281 = foot [ft; ’] x 0.03937 = inch [in; ”] Length 1 millimetre [mm] x 3.281 = foot [ft; ’] x 39.370 = inch [in; ”] 1 metre [m] Volume 1 cubic metre [m...
  • Page 20 Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any other equipment or to the combined system or its overall performance.