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Summary of Contents for Bad Boy Renegade Diesel BRN61247PK
- Page 1 RENEGADE DIESEL OUTLAW ZERO-TURN MOWER OWNER’S OPERATOR SERVICE MANUAL For additional information, please see us at www.badboymowers.com ©2020 11-1...
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Page 2: Table Of Contents
TABLE OF CONTENTS Basic Information ..................... Section 1 Page 4 Bad Boy Safety Guidelines ..................Section 2 Page 5 Operation ......................... Section 3 Page 9 Maintenance ......................Section 4 Page 10 Storage and Transportation ..................Section 5 Page 10 Troubleshooting and FAQ ..................Section 6 Page 12 Controls ........................ - Page 3 Air Filter 063-2060-00 063-2050-00 Fuel Filter 063-2011-00 Motor Oil 15W-40 Motor Oil - Bad Boy Synthetic Blend Motor Oil Recommended. (Approximately 3.5 Quarts) 20W-50 Motor Oil- Bad Boy Hydrostatic Oil Recommended (Approximately 2.5 Quarts per side) Hydraulic Oil 085-6000-00 PAGE 3...
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Page 4: Basic Information
The information and instructions in this manual can help you in realizing many years of performance from your new Bad Boy. Also, check out our website to learn more about the Bad Boy family at www.badboymowers.com.. - Page 5 SECTION 2: MOWER SAFETY GUIDELINES Never allow untrained people to operate this mower. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your mower receives the proper training. Do not mow around people. The factory discharge chute is designed to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property.
- Page 6 SETTING DECK HEIGHT 2.23 If your mower is equipped with an actuator motor, raise the deck using the raise /lower switch. Refer to section 7 (Controls). When the deck is raised, set the desired height with the deck height control dial, then lower deck with the raise / lower switch.
- Page 7 TOWING Max. pulling weight: 500 lbs. Max. at 5°: 440 lbs. Max tongue weights: 61” = 80 lbs. 2.43 Tow only with a mower that has a hitch specifically designed for towing. Do not attach towed equipment except at the hitch point. 2.44 Follow towing recommendations provided.
- Page 8 SAFETY INTERLOCK SYSTEM Your Bad Boy mower is equipped with a safety interlock system. This system is designed to prevent property damage and severe injury or death to the operator and bystanders. These interlocks are essential and must be tested before each use.
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Page 9: Operation
The mower could lose traction on a decline or tip backwards on an incline. 3.14 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease. Avoid operating your mower on side hills of over 5 degrees, inclines of over 10 degrees, and declines of over 15 degrees. -
Page 10: Maintenance
SECTION 4: MOWER MAINTENANCE Interval Every 50 Every 100 Every First 8 Daily Hours or Hours or Section Hours Annually* Annually* Hours Maintenance Check and add engine oil Section3 Section 2 (Pump) Check all belts for proper alignment 6 (Deck) Check tire pressure and wheel lug nuts Section 5... - Page 11 SECTION 6: Q: How do I prevent an uneven cutting pattern and increase the quality of cut? A: Check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, check the underside of the deck to ensure the mower deck is free of grass build-up and debris, make sure your mower is at full throttle, and vary your mowing pattern each time you cut your grass.
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Page 12: Controls
SECTION 7: CONTROLS Ignition Switch: Bad Boy mowers have a three-position ignition switch: off, run, and start. With key inserted, rotate it clockwise to START position and release key when engine starts, and switch will automatically return to the RUN position. -
Page 13: Instrumentation
SECTION 8: INSTRUMENTATION Coolant Temperature Gauge: The Renegade diesel is equipped with a coolant temperate gauge for monitoring engine temperature. Oil Pressure Gauge: The Renegade diesel is equipped with a oil pressure gauge for monitoring engine oil pressure. Electronic Hour Meter: Registers Hour increments up to 9,999.9 total hours. This meter records the cumulative time the engine is running. -
Page 14: Moving Inoperable Mower
SECTION 9: MOVING INOPERABLE MOWER Hopefully, you’ll never need to use this section of the manual. However, if you do, use extreme caution when moving the mower! You should never try to push or pull the mower by hand. This could cause serious bodily injury. -
Page 15: Mower Blade Maintenance
SECTION 10: MOWER BLADE MAINTENANCE (REMEMBER: NEVER CHECK BLADES WHILE ENGINE IS ON! NEVER CHECK BLADES WHILE BLADES ARE ENGAGED!) 10.1 Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within a few hours. -
Page 16: How To Choose The Right Blade
HOW TO CHOOSE THE RIGHT BLADE Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products: The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system. -
Page 17: Mowing Tips
MOWING TIPS: • Mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck. -
Page 18: Service Section
Use only 20W-50 motor oil in this tank. Conventional or synthetic oil may be used. Bad Boy Hydrostatic Oil is recommended. Bad Boy recommends Fig. 8... - Page 19 PURGING PROCEDURE Due to the effects air has on the efficiency in hydrostatic drive applications, it is critical that the air is purged from the system. These purge procedures should be implemented any time a hydrostatic system has been Fig. 11 opened to facilitate maintenance or any additional oil has been added to the system.
- Page 20 SECTION 13: DRIVE BELT To access the rear of the pump plate, loosen the nuts holding the rear cover in place 1 ½ turns using a 9/16 wrench. Once loosened slide the rear cover rearward until it stops. Then the rear cover will pivot down giving access to the pump belts, clutch, and oil filter.
- Page 21 ENGINE Perkins Model: 403F-11 Reference section 4 for the oil change interval and the engine’s service manual for oil quantity. Bad Boy 15W- 40 engine oil is recommended for maximum protection. CHANGING YOUR ENGINE OIL AND OIL FILTER Fig. 17 Place an oil drain pan (12”...
- Page 22 Fuel System Fig. 20 When servicing the fuel system on the Diesel, it is Fuel Filter necessary to purge the air from the system by loosening Bleeder the 9/16˝ bolt on top of the fuel filter and turn the ignition to the ON position.
- Page 23 Air Cleaner The air cleaner is the engine’s only defense against Fig. 23 damaging foreign particles. It is very important that the air Latches cleaner element is inspected prior to each use. Remove (4 Total) the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air.
- Page 24 If a fuse is repeatedly blowing, contact your Bad Boy dealer. Check the condition and connection of the relays. Ensure that they are clean and connected. Make sure that wire terminal ends have not been pushed out of the relay block.
- Page 25 SECTION 16: CASTER AND WHEEL To access the recessed front fork nuts, remove the dust cap by prying gently using a flat-head screwdriver. Once cap is removed, a 1 7/16” socket will be needed for top nut. You will need to secure the bolt with a 1 1/2" wrench.
- Page 26 SECTION 19: CUTTING DECK Remove DECK BELT REMOVAL Fig. 37 Pulley Cover Remove ignition key. Raise the deck to its highest position. Belt Route Remove the pulley covers. Decal Remove belt retainer bolt. Remove clutch bracket and pigtail. While lifting up on the belt (as shown in Fig. 39.), rotate the pulley until the belt is free of the pulley.
- Page 27 Deck Belt Tension Adjustment Use a belt tension gauge to ensure the proper tension. Your dealer or service center will have a belt tension gauge or you can purchase one through the Bad Boy Mowers parts department at 866-622-3269 (Part Number 041-9999-00).
- Page 28 The deck pitch is achieved by measuring from the cutting edge of the blade to the ground. Bad Boy recommends having a ¼” pitch down in the front measured from the cutting edge Fig. 44 of the blade.
- Page 29 Hand Thread Wrench with mowing deck to keep the blade from turning. Use a 15/16" socket and Bad Boy recommends an and Extension impact wrench capable of and output torque of at least 220 ft-lbs. A box wrench and extension can be used, though component damage potential may be increased.
- Page 30 MAINTENANCE LOG Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours:...
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Page 31: Limited Warranty
The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the original purchaser against defects in materials and workmanship. Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc. for two years and at the unit owner’s expense during the balance of the lifetime of the machine. - Page 32 BAD BOY, INC. 102 INDUSTRIAL DRIVE BATESVILLE, AR 72501 WWW.BADBOYMOWERS.COM Technical Support: ............techsupport@badboymowers.com Warranty: ................warranty@badboymowers.com Parts: ..................partsdept@badboymowers.com WARRANTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty. Please record your serial number, date of purchase and dealership information for your records.
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- Page 36 Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501...
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