Bad Boy RENEGADE SERIES Owner's, Service & Parts Manual
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Bad Boy RENEGADE SERIES Owner's, Service & Parts Manual

Zero-turn mower 61inch 1100cc perkins
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RENEGADE DIESEL
ZERO-TURN MOWER
OWNER'S, SERVICE & PARTS MANUAL
For additional information, please see us at
www.badboymowers.com
OUTLAW
Bad Boy, Inc.
102 Industrial Drive
Batesville, Arkansas 72501
©2019 6-6-19

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  • Page 1 RENEGADE DIESEL OUTLAW ZERO-TURN MOWER OWNER’S, SERVICE & PARTS MANUAL For additional information, please see us at www.badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501 ©2019 6-6-19...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Basic Information ..................... Section 1 Page 4 Bad Boy Safety Guidelines ..................Section 2 Page 5 Operation ......................... Section 3 Page 9 Maintenance ......................Section 4 Page 10 Storage and Transportation ..................Section 5 Page 10 Troubleshooting and FAQ ..................Section 6 Page 12 Controls ........................
  • Page 3 Air Filter 063-2060-00 063-2050-00 Fuel Filter 063-2011-00 Motor Oil 15W-40 Motor Oil - Bad Boy Synthetic Blend Motor Oil Recommended. (Approximately 3.5 Quarts) 20W-50 Motor Oil- Bad Boy Hydrostatic Oil Recommended (Approximately 2.5 Quarts per side) Hydraulic Oil 085-6000-00 PAGE 3...

  • Page 4: Basic Information

    The Warranty Registration form must be completed within 30 days to validate your warranty. As the new equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy Inc. at time of delivery. Warranty is nontransferable. Warranty registration should be completed by the selling dealership using the on-line registration site.
  • Page 5 SECTION 2: MOWER SAFETY GUIDELINES Never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property.
  • Page 6 Under proper conditions your Bad Boy Mower may be able to mow a maximum slope of 5 degrees transversely, across the slope, and a 10 degree slope if driving up the slope, and a maximum of 15 degrees if driving down the slope.
  • Page 7 TOWING Max. pulling weight: 500 lbs. Max. at 5°: 440 lbs. Max tongue weights: 54” = 75 lbs.; 61” = 80 lbs.; 72” = 90 lbs. 2.43 Tow only with a machine that has a hitch specifically designed for towing. Do not attach towed equipment except at the hitch point.
  • Page 8 SAFETY INTERLOCK SYSTEM Your Bad Boy mower is equipped with a safety interlock system. This system is designed to prevent serious injury or death to the operator and other people or property damage. The system consists of an operator presence switch in the seat, the parking brake, drive lever neutral position, the mower blade engagement switch, and the ignition switch.

  • Page 9: Operation

    The machine could lose traction on a decline or tip backwards on an incline. 3.14 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease. 3.15 Always engage PTO at full throttle.

  • Page 10: Maintenance

    SECTION 4: MOWER MAINTENANCE Interval Every 50 Every 100 Every First 8 Daily Hours or Hours or Section Hours Annually* Annually* Hours Maintenance Check and add engine oil Section3  Section 2 (Pump) Check all belts for proper alignment  6 (Deck) Check tire pressure and wheel lug nuts Section 5...
  • Page 11 MAINTENANCE LOG Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours:...
  • Page 12 SECTION 6: TROUBLESHOOTING Q: How do I prevent an uneven cutting pattern and increase the quality of cut? A: Check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, check the underside of the deck to ensure the mower deck is free of grass build-up and debris, make sure your machine is at full throttle, and vary your mowing pattern each time you cut your grass.

  • Page 13: Controls

    SECTION 7: CONTROLS Ignition Switch: Bad Boy mowers have a three-position ignition switch: off, run, and start. With key inserted, rotate it clockwise to START position and release key when engine starts, and switch will automatically return to the RUN position.

  • Page 14: Moving Inoperable Mower

    1790 lbs. ***Weights fluctuate with the addition of accessories. As you can see by the weights of the machines, you shouldn’t ever try to push or pull a Bad Boy Mower by hand. This could cause serious bodily injury. Hopefully, you’ll never need to use this section of the manual. However, if you do, use extreme caution...

  • Page 15: Mower Blade Maintenance

    SECTION 10: MOWER BLADE MAINTENANCE 10.1 Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within a few hours.

  • Page 16: How To Choose The Right Blade

    HOW TO CHOOSE THE RIGHT BLADE Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products: The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system.

  • Page 17: Mowing Tips

    MOWING TIPS: • Mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck.

  • Page 18: Service Section

    Use only 20W-50 motor oil in this tank. Conventional or synthetic oil may be used. Bad Boy Fill Cap Hydrostatic Oil is recommended. Bad Boy recommends that the hydraulic oil and filters be changed within the first 50 hours of use;...
  • Page 19 PURGING PROCEDURE Due to the effects air has on the efficiency in hydrostatic drive applications, it is critical that the air is purged from the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.
  • Page 20 SECTION 2: DRIVE BELT The Renegade drive belt utilizes a two-belt system with auto adjusting tensioners. Under normal circumstances no adjustments are needed, however in the event that any adjustments are needed, the tensioners can be moved up or down in their mounting position. The use of a 3/8 ratchet and short extension may be required for installation or removal of a drive belt.
  • Page 21 ENGINE The oil drain is located on the bottom of the engine oil pan. Bad Boy recommends that the engine oil and filter be changed after the initial 8hrs of break in. After the initial engine oil service, Bad Boy recommends changing the engine oil and filter every 100 hours of use or once annually whichever comes first.
  • Page 22 Fuel System When servicing the fuel system on the Diesel, it is Fuel Filter necessary to purge the air from the system by loosening Bleeder the 9/16˝ bolt on top of the fuel filter and turn the ignition to the ON position. This will activate the electric fuel pump.
  • Page 23 Air Cleaner The air cleaner is the engine’s only defense against damaging foreign particles. It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air.
  • Page 24 If a fuse is repeatedly blowing, contact your Bad Boy dealer. Check the condition and connection of the relays. Ensure that they are clean and connected. Make sure that wire terminal ends have not been pushed out of the relay block.
  • Page 25 ELECTRICAL SYSTEM (CONTINUED) WIRING DIAGRAM PAGE 25...
  • Page 26 There are 10 spherical rod ends located in the Suspension rear suspension system that do not require Rod End adjustment, but do require periodic cleaning and lubrication. Bad Boy recomends using a spray lubricant on these joints. Do this at evey oil change and once annualy. Suspension Suspension...
  • Page 27 SECTION 6: CUTTING DECK DECK BELT REMOVAL Remove ignition fob. Raise the deck to its highest position. Remove the left pulley cover. While lifting up on the belt (as shown in the photograph), rotate the pulley until the belt is free of the pulley.
  • Page 28 LEVELING THE DECK Start on a flat, level surface and set the air pressure in the front tires to 12 psi. and 8 psi. in the rear. Measure the deck at all four corners. The deck should be level from left to right but 1/4" lower in the front than in the rear.
  • Page 29 The blade on the top (see photo) was utilized long after replacement was required. In addition to a decline in cut quality, failure to replace a worn or damaged blade creates a major safety hazard. Bad Boy recommends that blade sharpening be performed by a professional. PAGE 29...
  • Page 30 BLADE REMOVAL To change blades, it may be easier to use a piece of wood to keep the blade from turning so that the bolt can be loosened. Use a 15/16" socket and impact drill, or a wrench and an extension to gain more leverage. Re-torque the blade bolts to 90-110 lbs.
  • Page 31 NOTES:_______________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ PAGE 31 ...
  • Page 32 PARTS SECTION: 61" DECK ASSEMBLY Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 013-5201-00 3/8" Flange Nut 019-6020-00 1/2" Belleville Washer 013-6014-00 3/8" Hex Nut 019-6050-00 .360 ID Plastic Washer-Black 013-7021-00 5/8 Std NC Nylock Nut 022-1001-00 2019 Deck Wheel 013-8049-00...
  • Page 33 PARTS SECTION: DECK SUB-ASSEMBLIES 037-4000-00 Parts List 048-7000-00 Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 037-4000-01 4000 Series Spindle Housing 013-0007-00 Hex Nut, 11/16-12 037-4002-00 4000 Series Spindle Spacer 013-0008-00 Hex Nut, 11/16-12 Left Handed 037-9050-00 Locking Collar w/ 1/4"-20 Set Screw 024-6034-00 1/4"...
  • Page 34 PARTS SECTION: FRONT END Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 010-1050-00 Caster Bearing 2016 - 1641 Bearing 023-0004-00 2019 Rebel, Rogue, Renegade Front Fork 013-8050-00 1/2-13 Nylon Flange Nut 025-0003-00 2016 Front Bearing Spacer 013-9004-00 1"...

  • Page 35: Parts Section

    PARTS SECTION: ACTUATORS & TRAVEL LOCK Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 013-5202-00 3/8" Nylock Flange Nut 025-0025-00 MZ Deck Idler Spacer 013-5300-00 1/2" Flange Nut 026-0026-00 Knurled Pedal 013-7018-00 1/2" Hex Nut 028-0008-00 Dial Rod Plunger 013-8050-00 1/2-13 Nylon Flange Nut...
  • Page 36 PARTS SECTION: TANKS Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 018-0057-00 5/16"-18 x 1/2 GR5 Hex bolt zink 221.9 067-9905-00 Diesel Fuel Cap 018-2007-00 5/16" x 1" Bolt 067-9995-50 2019 Left Renegade Fuel Tank (Diesel) 018-2010-00 10-32 x 3/8"...
  • Page 37 PARTS SECTION: REAR COVER & HYDRAULIC COOLERS Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 013-2050-00 1/4-20 Hex flang lock nut 018-8052-00 1/4" x 3/4" Hex Bolt 013-5202-00 3/8" Nylock Flange Nut 019-7040-00 1/4" Flat Washer 013-8050-00 1/2-13 Nylon Flange Nut 025-0028-00...
  • Page 38 PARTS SECTION: FLOORBOARD, ROPS, & RADIATOR 209.5 209.4 209.6 209.3 DETAIL C 209.7 209.1 209.8 209.2 209.10 209.9 DETAIL B PAGE 38...
  • Page 39 PARTS SECTION: FLOORBOARD, ROPS, & RADIATOR Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 013-0005-00 1/2" Center Lock Nut 030-3050-00 #10 x 1/2" Self Tapping Screw 013-0054-00 1/4-20 Cage Nut 040-6080-00 Ratchet Fastener 013-2050-00 1/4-20 Hex flang lock nut 051-8069-00 5/16 Clear Hose x 42"...
  • Page 40 PARTS SECTION: SEAT & BRAKE 231.1 231.2 231.5 231.4 231.3 224.15 224.16 PAGE 40...
  • Page 41 2019 Outlaw Seat Plate 231.2 071-5065-06 Arm Rest Kit 028-0090-00 Seat Latch Rod Assembly 231.3 071-5065-05 Slave & Adjuster 032-0001-00 2019 Bad Boy X Cylindrical Seat Mount 231.4 071-5065-04 Seat Cushion 034-1025-00 Brake Spring 231.5 071-5065-02 Seat Belt 036-5300-00 Seat Switch Adapter 231.6...
  • Page 42 PARTS SECTION: CONTROL ARMS 161.4 160.4 161.1 161 160.1 160 161.2 160.2 161.5 161.7 161.6 160.7 160.5 161.3 161.2 160.3 160.2 160.6 160.2 174.4 174.7 174.1 157.5 174.6 157.6 174.5 157.2 174.2 157.3 174.3 156.5 156.2 157.1 156.6 157.4 156.3 156.4 157.7 156.1...
  • Page 43 PARTS SECTION: CONTROL ARMS Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 013-0021-00 Extruded Nut 3/8"-16 3/4" Hole Center With Patch 157.5 013-0017-00 3/8-16 Half Jam Nut 013-8043-00 5/16" Nut 157.6 018-0063-00 3/8-16 x 1 Set Socket Set Screw Cup Point 013-8047-00 5/16-18 Nylock Insert Locknut 157.7...
  • Page 44 PARTS SECTION: REAR SWING ARMS 189.3 189.5 189.1 189.4 189.2 120.2 120.1 PAGE 44...
  • Page 45 2019 Rouge/Renegade Wheel Motor 90* Fitting #6801-10L 013-6014-00 3/8" Hex Nut 025-7020-00 5/8" x 1/" Collar W/One Set Screw 013-7021-00 5/8 Std NC Nylock Nut 032-7000-00 2019 Bad Boy Max Iso-Band 013-8049-00 5/16-18 Nylon Flange Nut 032-8999-00 Vibration Mount-Blue Dot 015-4600-00 18ci Parker Wheel Motor-Right 039-2145-00...
  • Page 46 PARTS SECTION: ENGINE BAY DETAIL G DETAIL F 38.30 38.32.2 38.23 38.31 192.3 192.2 38.32.1 191.2 191.3 38.17 38.16 38.24 113 64 38.5 116 186 38.26 DETAIL E 38.28 38.27 38.29 DETAIL D PAGE 46...
  • Page 47 PARTS SECTION: ENGINE BAY Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 072-2003-00 1 1/8" Hose Clamp 019-5007-00 1/2" Lock Washer 072-2002-00 2-1/2" Hose Clamp 019-5029-00 3/8" Flat Washer 013-0054-00 1/4-20 Cage Nut 019-5037-00 3/8" Lock Washer 013-5201-00 3/8"...
  • Page 48 PARTS SECTION: SUBS 220.3 220.4 220.5 220.4 220.1 219.4 219.5 219.3 219.4 219.1 246.10 246.14 246.11 219.2 220.2 246.13 246.7 246.3 246.15 157.1.2 157.1.3 157.1.3 246.4 246.2 157.1.1 246.12 156.1.2 156.1.3 156.1.1 246.1 246.8 246.5 156.1.3 246.6 256.2 246.9 256.6 256.4 256.3 256.1...
  • Page 49 PARTS SECTION: SUBS Hydro Tanks Fuel Line ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 067-8053-18 LH Rogue Hydro Tank Assy 051-8075-00 5/16 Fuel Line Hose - Priced Per Foot 219.1 067-8053-00 2019 Left Outlaw Gen2 Hydro Tank Suspension Only 072-8050-00 5/16 Hose Clamp 219.2...
  • Page 50 PARTS SECTION: DECALS 091-4016-00 RENEGADE (DIESEL) CONTROL PANEL DECAL 091-1101-18 BRAKE DECAL 091-0313-00 LOGO DECAL 091-8001-00 091-4037-00 DECK IMPACT PATENT DECAL DECK RELEASE DECAL 091-1114-00 091-4038-00 091-4039-00 STEERING CONTROL DECAL CONTROL ROD DECAL CONTROL DAMPENER DECAL 091-3150-00 WARNING DECAL 091-4015-00 RENEGADE COOLER COVER DECAL PAGE 50...
  • Page 51 PARTS SECTION: DECALS 091-3012-00 091-4012-00 DANGER DECAL 1100cc Decal 091-0017-00 091-1020-00 PERKINS Decal HYDRAULIC DECAL 091-4032-00 091-4033-00 RENEGADE PUMP BELT DECAL RENEGADE DECK BELT DECAL 091-0917-18 61" DECK DECAL PAGE 51...

  • Page 52: Limited Warranty

    The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the orginal purchaser against defects in materials and workmanship. Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc. for two years and at the unit owner’s expense during the balance of the lifetime of the machine.
  • Page 53 BAD BOY, INC. 102 INDUSTRIAL DRIVE BATESVILLE, AR 72501 WWW.BADBOYMOWERS.COM Technical Support:............techsupport@badboymowers.com Warranty: ................warranty@badboymowers.com Parts: ..................partsdept@badboymowers.com WARRANTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty. Please record your serial number, date of purchase and dealership information for your records.
  • Page 54 NOTES: __________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________...
  • Page 55 NOTES: __________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________...
  • Page 56 Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501...

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