Bad Boy REVOLT BRV36FX691 Owner’s Operator Service Manual
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Bad Boy REVOLT BRV36FX691 Owner’s Operator Service Manual

Zero-turn mower
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REVOLT
STAND ON
ZERO-TURN MOWER
OWNER'S OPERATOR SERVICE MANUAL
For additional information, please see us at
www.badboymowers.com
©2020 10-19

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Summary of Contents for Bad Boy REVOLT BRV36FX691

  • Page 1 REVOLT STAND ON ZERO-TURN MOWER OWNER’S OPERATOR SERVICE MANUAL For additional information, please see us at www.badboymowers.com ©2020 10-19...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Basic Information ..................... Section 1 Page 4 Bad Boy Safety Guidelines ..................Section 2 Page 5 Mower Operation ...................... Section 3 Page 9 Maintenance ......................Section 4 Page 10 Storage and Transportation ..................Section 5 Page 10 Troubleshooting and FAQ ..................
  • Page 3 063-8019-00 Kawasaki Engines Vanguard Engines Spark Plug 015-8001-00 015-8000-00 10W-30 Motor Oil - Bad Boy Synthetic Blend Motor Oil Recommended. -See engine manual for oil capacities. Engine Oil 085-6015-00 20W-50 Motor Oil- Bad Boy Hydrostatic Oil Recommended Hydraulic Oil 085-6000-00...

  • Page 4: Basic Information

    If an evaporative emission control system component does fail in a manner that would cause the equipment to no longer meet the requirements of 40 CFR 1060 within the first two years Bad Boy Inc. will replace the defective component. Your evaporative emission control system may include parts such as fuel tanks, fuel lines, carbon canisters, fuel caps, valves, vapor hoses, clamps, or connectors.
  • Page 5 SECTION 2: MOWER SAFETY GUIDELINES Never allow untrained people to operate this mower. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your mower receives the proper training. Do not mow around people. The factory discharge chute is designed to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property.
  • Page 6 SLOPE OPERATION Slopes are a significant factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope, or you feel uneasy on it, do not mow it.
  • Page 7 TOWING 2.40 Tow only with a mower that has a hitch specifically designed for towing. Do not attach towed equipment except at the hitch point. 2.41 Follow towing recommendations provided. 2.42 Never allow children or others in, on, or around towed equipment. 2.43 On slopes, the weight of the towed equipment may cause loss of traction or instability.
  • Page 8 Contact your Bad Boy dealer immediately to have serviced. If any of these tests fail to produce the results indicated and the problem cannot be identified, contact your Bad Boy Mower dealer or the support contacts in the rear of this manual...

  • Page 9: Mower Operation

    The mower could lose traction on a decline or tip backwards on an incline. 3.13 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease. Avoid operating your mower on side hills of over 5 degrees, inclines of over 10 degrees, and declines of over 15 degrees.

  • Page 10: Maintenance

    SECTION 4: MOWER MAINTENANCE Interval Every 50 Every 100 Every First 8 Daily Hours or Hours or Section Hours Annually* Annually* Hours Maintenance Check and add engine oil Section3  Section 2 (Pump) Check all belts for proper alignment  6 (Deck) Check tire pressure and wheel lug nuts Section 5...
  • Page 11 SECTION 6: Q: How do I prevent an uneven cutting pattern and increase the quality of cut? A: Check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, check the underside of the deck to ensure the mower deck is free of grass build-up and debris, make sure your mower is at full throttle, and vary your mowing pattern each time you cut your grass.

  • Page 12: Controls

    SECTION 7: CONTROLS Ignition Switch: Bad Boy Mowers have a three-position ignition switch: off, run, and start. With key inserted, rotate it clockwise to START position and release key when engine starts, and switch will automatically return to the RUN position.

  • Page 13: Moving Inoperable Mower

    Your Bad Boy Mower Weighs ***Weights fluctuate with the addition of accessories. As you can see by the weights of the machines, you shouldn’t ever try to push or pull a Bad Boy Mower by hand. This could cause serious bodily injury.

  • Page 14: Mower Blade Maintenance

    SECTION 9: MOWER BLADE MAINTENANCE (REMEMBER: NEVER CHECK BLADES WHILE ENGINE IS ON! NEVER CHECK BLADES WHILE BLADES ARE ENGAGED!) Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within a few hours.

  • Page 15: How To Choose The Right Blade

    HOW TO CHOOSE THE RIGHT BLADE Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products: The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system.

  • Page 16: Mowing Tips

    MOWING TIPS: • Mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck.

  • Page 17: Service Section

    SERVICE SECTION SECTION 11: HYDROSTATIC SYSTEM Fig. 5 The hydraulic fluid reservoirs are accessed by raising the seat forward. Notice the “full cold” line at the bottom of the tank. Use only 20W-50 motor oil in this tank. (Bad Boy Hydrostatic oil is recommended) Hydraulic Fluid CHANGING YOUR HYDRAULIC OIL AND FILTER Reservoirs...
  • Page 18 CHANGING YOUR HYDRAULIC OIL AND FILTER (CONTINUED) Fig. 8 Fill with 20W-50 motor oil (Bad Boy Hydrostatic oil is recommended) through the hydraulic fluid reservoirs until it just appears at the bottom of each transaxle’s top port (approximately 2 quarts per transaxle, 4 quarts total).
  • Page 19 When adjusting the tracking on the mower, the length of the pushrods can be changed by screwing the push rod adjuster. Shortening the overall length of the rod slows Fig. 12 the transaxle down. Lengthening the rod will increase the speed of the transaxle.
  • Page 20 SECTION 12: DRIVE BELT Shown on the right is a typical pump belt tensioner for your model mower. Pump belt tension is adjusted via the all-thread shown here. The two jam nuts on the all-thread allow the tension to be increased or decreased and locked back into position.
  • Page 21 This mower has an oil drain hose installed on the engine to allow for easier oil changes. Reference section 4 for the oil change interval and the engine’s service manual for oil quantity. Bad Boy 10W-30 synthetic blend engine Fig. 15 Air Filter oil is recommended for maximum protection.
  • Page 22 FUEL FILTER The fuel filter is located in the fuel line. Reference section 4 for the recommended replacement interval for the fuel Fig. 17 filter. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Always use new fuel line clips.
  • Page 23 AIR CLEANER The air cleaner is the engine’s only defense against Fig. 18 damaging foreign particles. It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air.
  • Page 24 SPARK PLUG Fig. 19 CHANGING THE SPARK PLUGS AND CHECKING THE SPARK PLUG GAP Remove the spark plug cap and use an appropriate socket to remove the spark plug. Spark Plugs Check the gap of the spark plug by using a feeler gauge and set gap to the recommend value in the engine’s service manual.
  • Page 25 Never replace a fuse with one of a higher amperage rating or ‘bypass’ a fuse in any way. Doing so creates a significant fire hazard and can cause severe damage to the mower’s electrical components. If either fuse is repeatedly blowing, contact your Bad Boy dealer. Fig. 22 Always check the condition of the wiring harness ground cable.
  • Page 26 ELECTRICAL SYSTEM (CONTINUED) WIRING DIAGRAM (For a larger version of the below diagram please visit badboymowers.com and click the parts manuals section) Fig. 24 PAGE 26...
  • Page 27 SECTION 15: CASTER AND WHEEL To access the recessed front fork nuts, remove the dust cap by prying gently using a flat-head screwdriver. Once cap is removed, a 1 7/16” socket will be needed for top nut. You will need to secure the bolt with a 1 1/2" wrench.
  • Page 28 SECTION 17: CUTTING DECK Fig. 32 Remove DECK BELT REMOVAL Pulley Cover Remove ignition key. Raise the deck to its highest position. Belt Route Remove the pulley covers. Decal While lifting up on the belt (as shown in Fig. 33), rotate the pulley until the belt is free of the pulley.
  • Page 29 1/2 hour of cutting time. Use a belt tension gauge to ensure the proper tension. Your dealer or service center will have a belt tension gauge or you can purchase one through the Bad Boy Mowers parts department at 866-622-3269 (Part Number 041-9999-00).
  • Page 30 The deck pitch is achieved by measuring from the cutting edge of the blade to the Fig. 38 ground. Bad Boy recommends having a ¼” pitch down in the front measured from the cutting edge of the blade. Adjustments can be made by adjusting the deck hangers in their slots.
  • Page 31 Hand Thread Wrench with mowing deck to keep the blade from turning. Use a 15/16" socket and Bad Boy recommends an and Extension impact wrench capable of and output torque of at least 220 ft-lbs. A box wrench and extension can be used, though component damage potential may be increased.

  • Page 32: Maintenance Log

    MAINTENANCE LOG Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours:...
  • Page 33 NOTES:_______________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ PAGE 33...

  • Page 34: Limited Warranty

    The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the original purchaser against defects in materials and workmanship. Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc. for two years and at the unit owner’s expense during the balance of the lifetime of the machine.
  • Page 35 BAD BOY, INC. 102 INDUSTRIAL DRIVE BATESVILLE, AR 72501 WWW.BADBOYMOWERS.COM Technical Support: ............techsupport@badboymowers.com Warranty: ................warranty@badboymowers.com Parts: ................... partsdept@badboymowers.com WARRANTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty. Please record your serial number, date of purchase and dealership information for your records.
  • Page 36 Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501...

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