MAS Genio INM Series Operating Manual
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MAS Genio INM Series Operating Manual

In-line centrifugal pumps with frequency inverter
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In-Line Centrifugal Pumps with Frequency Inverter
GENiO INM SERIES
OPERATING MANUAL
Revision No: 03
July/2018

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Summary of Contents for MAS Genio INM Series

  • Page 1 In-Line Centrifugal Pumps with Frequency Inverter GENiO INM SERIES OPERATING MANUAL Revision No: 03 July/2018...
  • Page 2 Aşağıda tanımlanmış olan ürünler için Makine Emniyeti yönetmeliği 2006 / 42 / AT’ nin uygulanabilen gerekliliklerinin yerine getirildiğini ve sorumluluğun alınmış olunduğunu beyan ederiz. Aşağıda tanımlanan ürünler içüretim kontrollerine bağlı olarak MAS DAF MAKİNA SANAYİ A.Ş. tarafından kontrol edilmiştir. Equipment / Ürün : In-Line Centrifugal Pumps / In-Line Santrifüj Pompalar...

  • Page 3: Table Of Contents

    CAUTION Read the instructions carefully in this operating manual and keep it for your future reference. Please contact MAS DAF MAKINA SANAYI A.Ş. for liquids that have different chemical and physical specifications. Warning sign against the electrical risks INM/INL pumps comply with DIN 24255 standards within nominal Sign for the operator’s safety.

  • Page 4: Safe Operating Conditions

    Mas Grup 2.3. Warranty Conditions Technical specifications of INM/INL type pumps The entire products in our selling program are warranted by MAS DAF Suction Flange: DN 40-DN 250 MAKINA SANAYİ A.Ş. Discharge Flange: DN 40-DN 250 Operating Pressure: 10 bar.

  • Page 5: Technical Information

    5. TRANSPORT AND STORAGE by the manufacturer are important for the safe operation of the system. Notice: MAS DAF MAKINA SANAYI A.Ş. is not responsible from the Suction, discharge and all auxiliary fittings must be closed during usage of improper spare parts.

  • Page 6: Assembly/Installation

    Mas Grup • Start the installation of piping from the pump side. Do the necessary 4. Add small amount of antifreeze inside the pump casing if it is not possible to empty it completely. Rotate the pump shaft by hand to mix assembling and welding of the parts in a successive order.

  • Page 7: Commissioning, Start Up And Operating

    Mas Grup 6.3.1. Motor Connection Diagram 7.2. Checking The Direction of Rotation Motors requiring high moments at start up shall not be connected star- CAUTION delta Frequency controlled motors, require high moment at start up and have to be cooled properly at low speeds. Provide the necessary cooling for the •...

  • Page 8: Maintenance

    10 years by  All the auxiliary systems must be in use while the pump is operating. MAS DAF MAKINA SANAYI A.Ş.  If the pump has mechanical sealing, there is no need for excessive maintenance.

  • Page 9: Noise Level And Vibration

    Mas Grup 9. NOISE LEVEL AND VIBRATION 10. DISASSEMBLY, REPAIR AND REASSEMBLY The reasons which increase the noise level are indicated below: • Touch of coupling halves due to worn rubber sleeves (incorrectly Before starting work on the pump set, make sure it is disconnected from aligned) the mains and can not be switched on accidentally.

  • Page 10: Information About Frequency Inverter

    Mas Grup 11. INFORMATION ABOUT FREQUENCY INVERTER 11.1. Installation Of The Frequency Inverter On The Motor Fix the baseplate with 4 screws on the electrical box of motor. Install the frequency inverter on the baseplate and fix with 4 screws. Finish installation.
  • Page 11 Mas Grup 11.3. Wiring Diagram Al1 and Al2 are analog input terminals (pressure transmitter). Al1 will be connected as a priority in the system having single sensor. 11.4. Control Terminal COM COM 24V MO1 MCM GND GND M1, M2 : Multi-function digital input terminal...
  • Page 12 Mas Grup 11.5. General Wırıng Dıagram In Multı-Pump System 11.6. Use of Keypad This key has two functions. It is reached to the pages where program parameters (F0, F1, F2…) are included by pressing longish PRGM on first page. Another function of it is to exit from the parameter page without saving any changes.
  • Page 13 Mas Grup 11.7. Connections of Sensor 11.7.1. Transmissible pressure gauge: working voltage 4~13VDC, output 0~10VDC. Wiring method is shown as below. 11.7.2. 24V pressure transmitter: working voltage range 10~30VDC, output 4~20mA. Sensor with two cables Sensor with three cables Note: “Pressure transmitter with two cables will be connected from end 1 to 24V electric terminal and from end 2 to Al1 terminal.
  • Page 14 Mas Grup 11.7.5. Open contact floater connection is as follows: There are 3 cables, the brown and black ones will be used for connection. At the same time, firstly, F0.15 parameter will be set as 02 after that F7.26 parameter will be set as 02 on the interface.
  • Page 15 Mas Grup There are 3 cables belonging to the floater, the brown and black ones will be used for connection. The brown one of the floater will be connected to M2 terminal and the black one will be connected to end of PTC cable. The other end of PTC cable will be connected to COM electric terminal.

  • Page 16: Possible Failures, Causes, Solutions

    Mas Grup 12. POSSIBLE FAILURES, CAUSES, SOLUTIONS Possible failures and solution strategies are listed in the table below. Please apply to the Customers’ Service Department of our company when a generic solution is not found to your problem. While the failures are repaired the pump must always be dry and un-pressurized.

  • Page 17: Pump Dimensions Table

    Mas Grup 13. PUMP DIMENSIONS TABLE AND WEIGHTS Figure 5: INM Pump Dimensions Figure Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter Ø 25 0.25 4 poles Ø 25 0,37 Ø 25 0,75 Ø 25 Ø 25 2 poles Ø...
  • Page 18 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter Ø 20 0.75 Ø 20 Ø 20 4 poles Ø 20 100L 603.5 188.5 Ø 20 100L 603.5 188.5 Ø 30 132S Ø 30 132S 2 poles Ø...
  • Page 19 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter Ø 20 0.75 Ø 20 Ø 20 4 poles Ø 20 100L Ø 20 100L Ø 30 160M Ø 30 160M Ø 30 2 poles 18.5 160L Ø...
  • Page 20 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter Ø 20 Ø 20 100L Ø 20 4 poles 100L Ø 20 112M Ø 30 132S Ø 30 160M Ø 30 18.5 160L Ø 30 180M 2 poles Ø...
  • Page 21 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - DNd Nominal Impeller Diameter Ø 20 Ø 20 100L Ø 20 6 poles 112M Ø 20 132S Ø 20 132M Ø 20 112M Ø 30 132S Ø 30 4 poles 132M Ø...
  • Page 22 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - DNd Nominal Impeller Diameter Ø 20 112M Ø 20 132S Ø 20 6 poles 132M Ø 20 132M Ø 20 132M Ø 30 132M Ø 30 160M Ø 30 4 poles 160L Ø...
  • Page 23 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - DNd Nominal Impeller Diameter Ø 20 Ø 20 100L Ø 20 6 poles 112M Ø 20 132S Ø 20 132M Ø 20 112M Ø 30 132S Ø 30 4 poles 132M Ø...

  • Page 24: Tightening Torques

    Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter Ø 50 160M 1136 Ø 50 160L 1136 Ø 50 6 poles 180L 1194 Ø 50 18.5 200L 1282 Ø 50 200L 1282 Ø 50 200L 1282 Ø...

  • Page 25: Forces And Moments At The Pump Flanges

    Mas Grup 15. FORCES AND MOMENTS AT THE PUMP FLANGES In here, arearithmetic sum of the loads for each All of the applied load sif not reached the maximum allowable value, to provide that the following additional conditions, one of these loads may...

  • Page 26: Sample Plumbing

    Mas Grup 16. SAMPLE PLUMBING Figure 6: Sample Plumbing...

  • Page 27: Inm/Inl Sectional Drawing And Part List

    Mas Grup 17. INM SECTIONAL DRAWING AND PARTS LIST (WITHOUT COUPLING) Figure 7: INM Sectional Drawing (without coupling) Part No Part Name Part No Part Name Pump Casing Pipe Plug, Pressure Gauge Wearing Ring Stud, Pump Casing Adapter Hex Bolt...
  • Page 28 Mas Grup INM SECTIONAL DRAWING AND PARTS LIST (WITH COUPLING) Figure 8: INM Sectional Drawing (with coupling) Part No Part Name Part No Part Name Volute casing Casing stud Wear Ring Hex Bolt Adapter Hex Bolt Motor Flange Hex Bolt...
  • Page 29 Mas Grup INL SECTIONAL DRAWING AND PARTS LIST Figure 9: INL Sectional Drawing Part No Part Name Part No Part Name Volute casing Slud (Adapter) Adapter Casing stud Impeller Hex Bolt (Coupling) Mechanical Seal Ring Hex Bolt (Adapter) Coupling Front Bush...

  • Page 30: Inm Drawing For Dismantling

    Mas Grup 18. INM DRAWING FOR DISMANTLING (WITHOUT COUPLING) Figure 10: INM Drawing For Dismantling (without coupling) Part No Part Name Part No Part Name Volute Casing Pipe Plug, Adapter Wear Ring Pipe Plug, Pressure Gauge Adapter Stud, Volute Casing...
  • Page 31 Mas Grup INM DRAWING FOR DISMANTLING (WITH COUPLING) Figure 11: INM Drawing For Dismantling (with coupling) Part No Part Name Part No Part Name Volute Casing Stud, Volute Casing Wear Ring Hex Bolt Adapter Imbus Bolt Motor Flange Imbus Bolt...

  • Page 32: Inm/Inl Series Mei Value Tables

    Mas Grup 19. INM / INL SERIES MEI VALUE TABLE Pump Type Speed (rpm) Pump Type Speed (rpm) 2900 INM-H 40-125 INM-H 40-125 1450 INM-H 40-160 1450 2900 INM-H 40-160 INM 40-200 1450 INM 40-200 2900 INM 40-250 1450 2900...
  • Page 33 Mas Grup 20. FIGURE LIST Page No Figure 1 Pump Label Figure 2 Transport of Pump Group Figure 3 Piping System Figure 4 Electric Connection Diagram Figure 5 INM Pump Dimensions Figure Figure 6 Sample Plumbing Figure 7 INM Sectional Drawing (without coupling)
  • Page 34 Mas Grup Head Office / Center Service: Aydınlı Mah. Birlik OSB. 1.No’lu Cadde No:17 Tuzla - İSTANBUL / TÜRKİYE Tel: +90 (216) 456 47 00 pbx Fax: +90 (216) 455 14 24 Ankara Regional Directorate: Aşağı Öveçler Mah. 1329 Sok. No:6/9 Öveçler ANKARA / TURKEY...

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