MAS DAF INM Series Operating Manual

MAS DAF INM Series Operating Manual

Atex version

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In-Line Centrifugal Pumps
INM/INL SERIES
INM/INL Series
ATEX Version
Revision No: 02
OPERATING MANUAL
June/2018

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Summary of Contents for MAS DAF INM Series

  • Page 1 In-Line Centrifugal Pumps INM/INL SERIES INM/INL Series ATEX Version OPERATING MANUAL Revision No: 02 June/2018...
  • Page 2 Aşağıda tanımlanmış olan ürünler için Makine Emniyeti yönetmeliği 2006 / 42 / AT’ nin uygulanabilen gerekliliklerinin yerine getirildiğini ve sorumluluğun alınmış olunduğunu beyan ederiz. Aşağıda tanımlanan ürünler içüretim kontrollerine bağlı olarak MAS DAF MAKİNA SANAYİ A.Ş. tarafından kontrol edilmiştir. Equipment / Ürün : In-Line Centrifugal Pumps / In-Line Santrifüj Pompalar...
  • Page 3: Table Of Contents

    CAUTION Read the instructions carefully in this operating manual and keep it for your future reference. Please contact MAS DAF MAKINA SANAYI A.Ş. for liquids that have different chemical and physical specifications. Warning sign against the electrical risks INM/INL pumps comply with DIN 24255 standards within nominal Sign for the operator’s safety.
  • Page 4 Maximum Shaft Power of 150 kW) Implementing "Ecodesign" 2.3. Warranty Conditions Directive 2009/125/EC The entire products in our selling program are warranted by MAS DAF Minimum Efficiency Index for MAS INM/INL Pump Series is shown on the MAKINA SANAYİ A.Ş.
  • Page 5: Safe Operating Conditions

    Spare parts and accessories certified CAUTION by the manufacturer are important for the safe operation of the system. Notice: MAS DAF MAKINA SANAYI A.Ş. is not responsible from the Untrained personnel and unwillingness to comply with safety instructions usage of improper spare parts.
  • Page 6: Transport And Storage

    Mas Grup 4.1.4. Shaft The shaft, impeller and other parts of the pump is designed to be dismountable without moving (dislodge) the suction and discharge pipes and volute of the pump. In this way, the installation and maintenance operations can be performed very easily.
  • Page 7: Piping

    Mas Grup 6.2. Piping 6.2.3. Specification of Work after Installation of Piping and Piping System 6.2.1. General Suction line (top wiew) Suction flange  Do not use the pump as the hinged support for the piping system.  Put enough supports under the piping system in order to carry the weight of the pipe and fittings.
  • Page 8: Commissioning, Start Up And Operating

    Mas Grup 7.3. Start up Procedure Electrical circuit Motor U (Volt) 230/400 V 400 V  Check if the suction valve is open and the discharge valve is closed. Start the motor 3 x 230 V Delta  Wait until the motor reaches sufficient speed. (In Star-delta...
  • Page 9: The Checks During The Operation

    10 years by 8.1.2. Bearing and Lubrication MAS DAF MAKINA SANAYI A.Ş. Rolling bearings are not used in INM/INL type pumps. Motor bearing is In your spare parts requests, please indicate the below listed values that enough for countervailing all axial and radial forces.
  • Page 10: Noise Level And Vibration

    Mas Grup 9. NOISE LEVEL AND VIBRATION 10. DISASSEMBLY, REPAIR AND REASSEMBLY The reasons which increase the noise level are indicated below: • Touch of coupling halves due to worn rubber sleeves (incorrectly Before starting work on the pump set, make sure it is disconnected from aligned) the mains and can not be switched on accidentally.
  • Page 11: Possible Failures, Causes, Solutions

    Mas Grup 11. POSSIBLE FAILURES, CAUSES, SOLUTIONS Possible failures and solution strategies are listed in the table below. Please apply to the Customers’ Service Department of our company when a generic solution is not found to your problem. While the failures are repaired the pump must always be dry and un-pressurized.
  • Page 12: Pump Dimensions Table

    Mas Grup 12. PUMP DIMENSIONS TABLE AND WEIGHTS Figure 5: INM Pump Dimensions Figure Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter 0.25 Ø 25 4 poles 0,37 Ø 25 0,75 Ø 25 Ø 25 2 poles Ø...
  • Page 13 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter 0.75 Ø 20 Ø 20 4 poles Ø 20 100L 603.5 188.5 Ø 20 100L 603.5 188.5 Ø 20 132S Ø 30 132S Ø 30 2 poles 160M Ø...
  • Page 14 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter 0.75 Ø 20 Ø 20 4 poles Ø 20 100L Ø 20 100L Ø 20 160M Ø 30 160M Ø 30 2 poles 18.5 160L Ø 30 180M Ø...
  • Page 15 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter Ø 20 100L Ø 20 4 poles 100L Ø 20 112M Ø 20 132S Ø 30 160M Ø 30 18.5 160L Ø 30 180M Ø 30 2 poles...
  • Page 16 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - DNd Nominal Impeller Diameter Ø 20 100L Ø 20 6 poles 112M Ø 20 132S Ø 20 132M Ø 20 112M Ø 20 132S Ø 30 4 poles 132M Ø 30 160M Ø...
  • Page 17 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - DNd Nominal Impeller Diameter 112M Ø 20 132S Ø 20 6 poles 132M Ø 20 132M Ø 20 132M Ø 20 132M Ø 30 160M Ø 30 4 poles 160L Ø...
  • Page 18 Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - DNd Nominal Impeller Diameter Ø 20 100L Ø 20 6 poles 112M Ø 20 132S Ø 20 132M Ø 20 112M Ø 20 132S Ø 30 4 poles 132M Ø 30 160M Ø...
  • Page 19: Tightening Torques

    Mas Grup Mechanical MOTOR FLANGES GENERAL PUMP Seal DNs - Nominal Impeller Diameter 160M 1136 Ø 50 160L 1136 Ø 50 6 poles 180L 1194 Ø 50 18.5 200L 1282 Ø 50 200L 1282 Ø 50 200L 1282 Ø 50...
  • Page 20: Forces And Moments At The Pump Flanges

    Mas Grup 14. FORCES AND MOMENTS AT THE PUMP FLANGES   In here, arearithmetic sum of the loads for each All of the applied load sif not reached the maximum allowable value, to provide that the following additional conditions, one of these loads may...
  • Page 21: Sample Plumbing

    Mas Grup 15. SAMPLE PLUMBING Figure 6: Sample Plumbing Tank Large radius elbow Adapter Non-return valve Suction valve Reducer Electrical connection Insulated cable İ. Compensator Discharge valve...
  • Page 22: Inm/Inl Sectional Drawing And Part List

    Mas Grup 16. INM SECTIONAL DRAWING AND PARTS LIST (WITHOUT COUPLING) Figure 7: INM Sectional Drawing (without coupling) Part No Part Name Part No Part Name Pump Casing Pipe Plug, Pressure Gauge Wearing Ring Stud, Pump Casing Adapter Hex Bolt...
  • Page 23 Mas Grup INM SECTIONAL DRAWING AND PARTS LIST (WITH COUPLING) Figure 8: INM Sectional Drawing (with coupling) Part No Part Name Part No Part Name Volute casing Casing stud Wear Ring Hex Bolt Adapter Hex Bolt Motor Flange Hex Bolt...
  • Page 24 Mas Grup INL SECTIONAL DRAWING AND PARTS LIST Figure 9: INL Sectional Drawing Part No Part Name Part No Part Name Volute casing Slud (Adapter) Adapter Casing stud Impeller Hex Bolt (Coupling) Mechanical Seal Ring Hex Bolt (Adapter) Coupling Front Bush...
  • Page 25: Inm Drawing For Dismantling

    Mas Grup 17. INM DRAWING FOR DISMANTLING (WITHOUT COUPLING) Figure 10: INM Drawing For Dismantling (without coupling) Part No Part Name Part No Part Name Volute Casing Pipe Plug, Adapter Wear Ring Pipe Plug, Pressure Gauge Adapter Stud, Volute Casing...
  • Page 26 Mas Grup INM DRAWING FOR DISMANTLING (WITH COUPLING) Figure 11: INM Drawing For Dismantling (with coupling) Part No Part Name Part No Part Name Volute Casing Stud, Volute Casing Wear Ring Hex Bolt Adapter Imbus Bolt Motor Flange Imbus Bolt...
  • Page 27: Inm/Inl Series Mei Value Tables

    Mas Grup 18. INM / INL SERIES MEI VALUE TABLE Pump Type Speed (rpm) Pump Type Speed (rpm) 2900 INM-H 40-125 INM-H 40-125 1450 INM-H 40-160 1450 2900 INM-H 40-160 INM 40-200 1450 INM 40-200 2900 INM 40-250 1450 2900...
  • Page 28 Mas Grup 19. FIGURE LIST Page No Figure 1 Pump Label Figure 2 Transport of Pump Group Figure 3 Piping System Figure 4 Electric Connection Diagram Figure 5 INM Pump Dimensions Figure Figure 6 Sample Plumbing Figure 7 INM Sectional Drawing (without coupling)
  • Page 29 Mas Grup Head Office / Center Service: Aydınlı Mah. Birlik OSB. 1.No’lu Cadde No:17 Tuzla - İSTANBUL / TÜRKİYE Tel: +90 (216) 456 47 00 pbx Fax: +90 (216) 455 14 24 Ankara Regional Directorate: Aşağı Öveçler Mah. 1329 Sok. No:6/9 Öveçler ANKARA / TURKEY...

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Daf inl series

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