MAS KMU-V Series Operating Manual

MAS KMU-V Series Operating Manual

Vertical high pressure multistage centrifugal pumps

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Vertical High Pressure Multistage Centrifugal Pumps
KMU-V SERIES
KMU-V Series
ATEX Version
Revision No: 02
OPERATING MANUAL
June/2018

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Summary of Contents for MAS KMU-V Series

  • Page 1 Vertical High Pressure Multistage Centrifugal Pumps KMU-V SERIES KMU-V Series ATEX Version OPERATING MANUAL Revision No: 02 June/2018...
  • Page 2 Aşağıda tanımlanmış olan ürünler için Makine Emniyeti yönetmeliği 2006 / 42 / AT’ nin uygulanabilen gerekliliklerinin yerine getirildiğini ve sorumluluğun alınmış olunduğunu beyan ederiz. Aşağıda tanımlanan ürünler içüretim kontrollerine bağlı olarak MAS DAF MAKİNA SANAYİ A.Ş. tarafından kontrol edilmiştir. Equipment / Ürün : Vertıcal Hıgh Pressure Multıstage Centrıfugal Pumps...
  • Page 3: Table Of Contents

     If you cannot find an answer to your questions in this manual, it is KMU-V series are vertical multistage centrifugal pumps. suggested that you contact MAS DAF MAKINA SANAYI A.Ş. Please They are used in; inform us about the rated value and especially the serial number of the •...
  • Page 4 Directive 2009/125/EC It is necessary to ensure that the instructions are obeyed for the safe running of the pump. Minimum Efficiency Index for MAS OMK-V Pump Series is shown on the pump label. 2.3. Warranty Conditions The entire products in our selling program are warranted by MAS DAF MEI values of MAS OMK-V Pump Series are shown on the pump MAKINA SANAYİ...
  • Page 5: Safe Operating Conditions

    Untrained personnel and unwillingness to comply with safety instructions may be risky for both machine and environment. MAS DAF MAKINA Notice: MAS DAF MAKINA SANAYI A.Ş. is not responsible from the SANAYI A.Ş.
  • Page 6: Transport And Storage

    Mas Grup 4.1.1. Locations of Flange – Flanges 5. TRANSPORT AND STORAGE Suction and discharge flanges are in accordance to DIN 2535. Suction opening can be rotated to the right, left and top with a 90 0 interval. 4.1.2. Auxiliary Fittings...
  • Page 7: Assembly/Installation

    Mas Grup • In these operations, do not neglect to put the necessary supports in 6. ASSEMBLY / INSTALLATION their respected locations. • Following above procedure, complete all piping system at suction side In our standard production, the pump and the motor have been installed up to the suction tank (or foot valve if available), at discharge side up to vertically in a common base plate.
  • Page 8: Coupling Alignment

    Mas Grup 6.4.1. Motor Connection Diagram 1. Paralel Axis Misalignment (Figure 5) In order to control parallel axis misalignment, a smooth edged gauge stick Motors requiring high moments at start up shall not be connected star- is pressed axially over the upper half of the coupling. Then, the gauge delta stick is checked for the other half of the coupling.
  • Page 9: Commissioning, Start Up And Operating

    Mas Grup with care regarding that it should not exceed the value indicated on pump’s label.  After opening the valve completely, check the pressure from the pump exit manometer and make sure that this value is the pump operating Install the coupling guard only when the alignment of the coupling is pressure value and is indicated on pump’s label.
  • Page 10: Maintenance Instructions In Atex Version Pumps

    10 years by from any direction. Especially, to be able to dismount the internal units of MAS DAF MAKINA SANAYI A.Ş. the pump and the engine, sufficient free space must be created around them for maintenance and repair. Furthermore, one must make sure that In your spare parts requests, please indicate the below listed values that the piping system can easily be dismounted.
  • Page 11: Noise Level And Vibration

    Mas Grup 9. NOISE LEVEL AND VIBRATION 10. DISASSEMBLY, REPAIR AND REASSEMBLY The reasons which increase the noise level are indicated below: • Touch of coupling halves due to worn rubber sleeves (incorrectly Before starting work on the pump set, make sure it is disconnected from aligned) the mains and can not be switched on accidentally.
  • Page 12: Possible Failures, Causes, Solutions

    Mas Grup 11. POSSIBLE FAILURES, CAUSES, SOLUTIONS Possible failures and solution strategies are listed in the table below. Please apply to the Customers’ Service Department of our company when a generic solution is not found to your problem. While the failures are repaired the pump must always be dry and un-pressurized.
  • Page 13: Pump Dimensions Table

    Mas Grup 12. PUMP DIMENSIONS TABLE AND WEIGHTS Figure 8: KMU-V Pump Dimensions Figure s(ø) Pump Type DN (Suction) DN (Discharge) KMU-V 25 KMU-V 32 KMU-V 40 KMU-V 50 “h2” Size According to Number of Stages Pump Type KMU-V 25...
  • Page 14: Tightening Torques

    Mas Grup 13. TIGHTENING TORQUES 14. FORCES MOMENTS PUMP FLANGES TIGHTENING TORQUEMAX (Nm) All of the applied load sif not reached the maximum allowable value, to THREAD provide that the following additional conditions, one of these loads may DIAMETER exceed the normal limit: Property Classes ...
  • Page 15: Sample Plumbing

    Mas Grup 15. SAMPLE PLUMBING Figure 9: Sample Plumbing A. Tank B. Large radius elbow C. Minimum slope is 2 cm/m D. Fittings, flanges etc. E. Non-return valve F. Foot valve G. Suction valve H. Reducer İ. Discharge valve Electrical connection K.
  • Page 16: Kmu-V Sectional Drawing And Part List

    Mas Grup 16. KMU-V SECTIONAL DRAWING AND PARTS LIST Figure 10: KMU-V Sectional Drawing Part No Name of the Part Part No Name of the Part Part No Name of the Part Discharge Casing Spacer Bushing Hex Bolt Suction Casing...
  • Page 17: Alternative Installation Application

    Mas Grup 17. ALTERNATIVE INSTALLATION APPLICATION (SB: Suction Below – DT: Discharge Top – No: 3) Figure 11: Alternative Installation Application...
  • Page 18: Kmu-V Drawing For Dismantling

    Mas Grup 18. KMU-V DRAWING FOR DISMANTLING Figure 12: KMU-V Drawing For Dismantling...
  • Page 19: Kmu-V Series Mei Values Table

    Mas Grup 19. KMU-V SERIES MEI VALUES TABLE 2900 RPM MEI VALUES KMUV 25 ≥ 0,7 KMUV 32 ≥ 0,7 KMUV 40 ≥ 0,7 KMUV 50 ≥ 0,7 Table 8: Table of KMU-V MEI Values 20. FIGURE LIST Page No...
  • Page 20 Mas Grup Head Office / Center Service: Aydınlı Mah. Birlik OSB. 1.No’lu Cadde No:17 Tuzla - İSTANBUL / TÜRKİYE Tel: +90 (216) 456 47 00 pbx Fax: +90 (216) 455 14 24 Ankara Regional Directorate: Aşağı Öveçler Mah. 1329 Sok. No:6/9 Öveçler ANKARA / TURKEY...

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