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DUROMAX XP10000HX User Manual

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This manual provides information regarding the operation
and maintenance of these products. We have made every
effort to ensure the accuracy of the information in this
manual. We reserve the right to change this product at any
time without prior notice.
REV: XP13000HX-02272020
XP10000HX
U
S
E
R
Call our Customer Care Team Toll Free 8-5 pm PST Mon-Fri
844-DUROMAX
M
A
N
U A
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
www.duromaxpower.com
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Summary of Contents for DUROMAX XP10000HX

  • Page 1 XP10000HX This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice.

  • Page 3: Table Of Contents

    CONTENTS Introduction Introduction ........................6 General Safety Procedures ................... 8 Carbon Monoxide Safety ..................... 12 Unit and Purchase Information .................. 14 Quick Start Quick Start Guide (Gasoline) ..................16 Quick Start Guide (Propane) ..................18 Generator Components ....................20 Package Contents ......................22 Generator Setup Shipping Braces ......................
  • Page 4 CONTENTS Maintenance and Care Maintenance Schedule ....................54 Maintenance Log ......................55 Checking the Oil ......................56 Changing the Oil ......................57 Cleaning the Air Filter ....................58 Spark Plug Maintenance ....................60 Emptying the Gas Tank ....................62 Cleaning the Fuel Filter Cup ..................64 Storage and Transportation ..................
  • Page 6 DUROMAX The DuroMax Way is more than just a brand, it is our understanding and appreciation of just how important power can be to someone without it… DUROMAX FOR HOME DUROMAX FOR WORK DUROMAX FOR PLAY Electricity in our home not...

  • Page 7: Introduction

    INTRODUCTION DuroMax Power Equipment is headquartered in Ontario, California and is the industry’s leader in Dual Fuel portable generator technology. In addition to a full assortment of portable generators ranging from digital inverters to large 15,000-watt portable standby units, their product line includes pressure washers, engines, pumps, and accessories.

  • Page 8: General Safety Procedures

    GENERAL SAFETY PROCEDURES SAFETY ALERT SYMBOL The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you of hazards. Please pay attention to these hazard notices both in this manual and on the generator. Please familiarize yourself with the following safety symbols and words: ●...
  • Page 9 GENERAL SAFETY PROCEDURES WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with gasoline. ● Do not operate near an open flame.
  • Page 10 GENERAL SAFETY PROCEDURES In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator. DANGER DO NOT OVERFILL 1.5” THE GAS TANK OVERFILLING CAN RESULT IN A FIRE, EXPLOSION, OR DEATH.
  • Page 11 GENERAL SAFETY PROCEDURES CAUTION HIGH TEMPERATURE DON’T TOUCH HOT EXHAUST DANGER KEEP SAFE DISTANCE BURN RISK CARBON MONOXIDE SAFE DISTANCE DON’T TOUCH...

  • Page 12: Carbon Monoxide Safety

    “the silent killer.” CO Alert Description The DuroMax CO Alert system was created to protect our customers and their families from dangerous carbon monoxide. Just like the detector for your home the CO Alert tests the air for to keep you safe and healthy.
  • Page 13 As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, odorless threat.

  • Page 14: Unit And Purchase Information

    UNIT AND PURCHASE INFORMATION Serial Number Serial Number The serial number is located on the engine block, above and to the left of the oil fill. Serial number format The serial number will be shown in two parts. The engine model, followed by the serial number.

  • Page 15: Quick Start

    QUICK START The Quick Start of your generator is the minimum necessary setup that will get you going as soon as possible. Be sure to read the instructions starting on pg. 25 for full setup instructions.

  • Page 16: Quick Start Guide (Gasoline)

    QUICK START GUIDE (GASOLINE) Remove shipping braces The shipping braces prevent engine movement during shipment. Flip the generator over and remove the brightly colored brace between the motor and the frame, and the wood brace under the generator. Add oil The oil fill cap is located on the lower engine block to the right of the recoil start housing.
  • Page 17 Turn battery switch on The battery switch is located on the top center of the main power panel. Turn the switch ON to allow power to the push-button start. Turn idle control off The idle control is located on the top center of the main power panel.

  • Page 18: Quick Start Guide (Propane)

    QUICK START GUIDE (PROPANE) Remove shipping braces The shipping braces prevent engine movement during shipment. Flip the generator over and remove the brightly colored brace between the motor and the frame, and the wood brace under the generator. Add oil The oil fill cap is located on the lower engine block to the right of the recoil start housing.
  • Page 19 Connect propane tank Screw the open ACME nut connection to your propane tank and turn the tank on. Turn battery switch on The battery switch is located on the top center of the main power panel. Turn the switch ON to allow power to the push-button start.

  • Page 20: Generator Components

    5. Power Panel - Contains the start switch, plugs, meters, and circuit breakers. 6. Handles - Longest handles of any DuroMax Model allow easy movement across any surface 7. Battery - 12V DC Battery that powers the Electric Start System.
  • Page 21 13. Low Oil Alert 14. Battery Switch 12. Charging Light 15. Idle Control 17. Multimeter 11. Engine Switch 9. Fuel Switch 10. Propane Inlet 16. Circuit Breaker 19. 50A Receptacle 18. CO Alert 22. 120v 3-Prong Twist Lock 20. 240v 4-Prong Twist Lock 21.

  • Page 22: Package Contents

    PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. Double-Sided Spanner Spark Plug Wrench Screw Driver Phillips and slot blade Assorted wrenches used in Used in spark plug screwdriver used for generator generator maintenance and...

  • Page 23: Generator Setup

    GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for.

  • Page 25: Shipping Braces

    GENERATOR SETUP Step 1 - Remove Shipping Braces Unpack Remove the generator from the box. Place the largest piece of packing foam on a flat surface. Flip the generator upside down on the pad. CAUTION: NEVER Attempt this if you have put fuel or oil in the generator.

  • Page 26: Wheel Kit Installation

    GENERATOR SETUP (CONTINUED) Step 2 - Wheel Kit Installation (Optional) Install support legs Secure the support legs to the frame with the provided lock nuts. Install wheel axles Place the smallest washer onto the wheel axle bolts. Insert wheel axle bolts through the frame and secure with the provided nut and wrenches Install inside wheel washers Place one of the large washers onto the axles.
  • Page 27 Install outside wheel washers Place the other large washers onto the axles. Install cotter pins Place the cotter pin through the hole at the end of the axle and bend it out to secure the wheel. Install handles Attach the handles to the brackets on the frame using the provided bolts and nuts.

  • Page 28: Connect The Battery

    GENERATOR SETUP (CONTINUED) Step 3 - Connect the Battery Remove the battery cover Remove the battery cover plate using the wrench from the toolkit. Locate the negative cable Locate the negative battery cable above and behind the battery. One side is connected to ground and the other end needs to be connected to the battery.

  • Page 29: Adding Oil

    . You must add the proper amount of oil before operating the generator for the first time. This amount is equal to the oil capacity of the engine crankcase: Model Number XP10000HX Engine Oil Capacity 37 fl. oz (1.1L) WARNING: Do not apply engine oils with additives or 2-stroke gasoline engine oils. They don’t have enough lubrication and may shorten the engine’s service life.

  • Page 30: Adding Gasoline

    Replace fuel cap and wipe up any spilled gasoline with a dry cloth. Model Number XP10000HX Gas Tank Capacity 8.3 US Gal. (31L) DANGER DO NOT OVERFILL 1.5”...

  • Page 31: Grounding The Generator

    Step 6 - Grounding the Generator Attach grounding wire Ground the generator by tightening the grounding nut against a grounding wire. Connect the other end to a copper or brass grounding rod that’s driven into the earth. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire.

  • Page 33: Starting The Generator

    STARTING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point, you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”...

  • Page 34: Checking The Oil

    (see “Adding Oil” portion of the “Maintenance” section). Be sure to replace the cap when finished checking oil. Model Number XP10000HX Engine Oil Capacity 37 fl. oz (1.1L)

  • Page 35: Check The Gas Level

    Step 2 - Check the gas level (Optional) Check fuel level If running the engine on gasoline check to see that there is sufficient gasoline in the fuel tank. The fuel gauge on top of the tank will give a rough estimate of the gasoline level. The gauge will appear white then fill red as the tank is filled.

  • Page 36: Starting The Generator Using Gasoline

    STARTING THE GENERATOR Starting the Generator Using Gasoline Turn breaker OFF The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. Turn fuel switch to GAS The fuel switch is located on the left front panel.
  • Page 37 Start the Generator The push-button start is located on the left side of the main power panel. Press the button for 1 second and release to start the generator. Turn breaker ON / Connect The breaker is located on the right side of the front power panel.

  • Page 38: Starting The Generator Using Propane

    STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Propane Turn breaker off The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. Turn fuel switch to Propane The fuel switch is located on the left front panel.
  • Page 39 Turn battery switch ON The battery switch is located on the top center of the main power panel. Turn the switch ON to allow power to the push-button start. Turn idle control OFF The idle control is located on the top center of the main power panel.

  • Page 40: Starting The Generator Using Recoil Start

    STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Propane WARNING: WHEN USING THE GENERATOR WITH LPG, MAKE SURE THERE IS NO POSSIBLE IGNITION SOURCE CLOSE TO THE GENERATOR. 1. Before using, make sure all of the LPG connectors and hoses are well connected and sealed.
  • Page 42 STARTING THE GENERATOR (CONTINUED) Starting the Generator Using Recoil Start Shut breaker off The breaker is located on the right side of the front power panel. Flip the breaker down to prevent accidental load when starting the generator. Select your fuel. If using gasoline, see step 2 on pg.
  • Page 43 Close choke The choke lever is located above the air filter to the left of the recoil start. Slide the lever to the left to cut the air supply and allow more gas into the engine to start. Pull the recoil start The recoil start is located on the left side panel next to the air filter.

  • Page 45: Using The Generator

    USING THE GENERATOR If this is not your first time using the generator, there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point, you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP”;...

  • Page 46: Ac Usage

    USING THE GENERATOR AC Usage ● You may connect electrical devices running on AC current according to their wattage requirements. ● The chart below shows the rated and surge wattage of your generator according to its model number. ● The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis.
  • Page 47 Tool or Appliance Rated (Running) Watts Additional Surge Watts Electric water heater (40 gal) 4000 Hot plate 2500 Radial arm saw 2000 2000 Electric Stove 1500 Circular Saw 1500 1500 Air compressor (1 HP) 1500 3000 Window air conditioner 1200 1800 Miter saw 1200...

  • Page 48: Connecting A Load To The Generator

    USING THE GENERATOR (CONTINUED) Connecting a load to the generator NOTE: Be sure to attach devices to the correct receptacle (outlet). 120v devices can be directly connected to the 120v ONLY receptacles. ● ● 120v devices can be connected to the 120/240v receptacle using an appropriate adapter. ●...
  • Page 49 Choosing the right power cord Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement for the electrical device. See the table below for recommended cords based on the power requirement of the electrical device. DEVICE REQUIREMENTS WIRE GAUGE BY LENGTH (ft.) AMPS...

  • Page 50: Using The Digital Multimeter

    USING THE GENERATOR (CONTINUED) Using the digital multimeter When the generator is started, the display will read the current voltage. Press the MODE button to cycle through the multimeter functions. Voltage The voltage currently produced by the generator in volts. Frequency The frequency currently produced by the generator in Hz.
  • Page 51 Hours Total The number of hours the generator has been run in total.

  • Page 53: Maintenance And Care

    MAINTENANCE AND CARE Proper maintenance and storage of your generator are essential to ensure trouble-free use of your generator when you need it. By following the maintenance and care requirements, you can keep your generator running smoothly and efficiently for years to come.

  • Page 54: Maintenance Schedule

    MAINTENANCE AND CARE Proper routine maintenance of your generator is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection, maintenance recommendations, and schedules in this instruction manual.

  • Page 55: Maintenance Log

    MAINTENANCE LOG Date Generator Hours Maintenance Performed...

  • Page 56: Checking The Oil

    (see “Adding Oil” portion of the “Maintenance” section). The oil will be visible in the oil fill spout when full. Be sure to replace the cap when finished checking oil. Model Number XP10000HX Engine Oil Capacity 37 fl. oz (1.1L)

  • Page 57: Changing The Oil

    Changing the oil Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage. In addition to regular oil changes, it is necessary to drain the oil from the crankcase if it has become contaminated with water or dirt.

  • Page 58: Cleaning The Air Filter

    MAINTENANCE AND CARE (CONTINUED) Cleaning the air filter Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Check that the air cleaner is free of excessive dirt after every use. Note: Improper maintenance may cause less air to enter the engine or dirty air to enter the engine causing overheating and engine wear.
  • Page 59 Wash cleaner element Wash the sponge-like elements in household dish detergent and warm water. Dry cleaner element Pat dry on a dry cloth and allow the elements to dry completely. Add engine oil to elements Soak the dry elements in a small amount of engine oil. Ring out any excess oil.

  • Page 60: Spark Plug Maintenance

    MAINTENANCE AND CARE (CONTINUED) Spark Plug Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. SPARK PLUG CONSULT MANUAL Improper maintenance may cause reduced fuel economy, BEFORE REMOVING misfires, trouble starting, or damage to the spark plug threads.
  • Page 61 Measure plug gap Measure the plug gap with a gauge. The gap should be 0.7-0.8 mm (0.028-0.031 in). Clean and re-gap If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug.

  • Page 62: Emptying The Gas Tank

    MAINTENANCE AND CARE (CONTINUED) Emptying the Gas Tank If you have been using gasoline in your generator; before storing your generator for extended periods of time you should drain your generator fuel tank of gasoline. CAUTION: Do not store fuel from one season to another. Gasoline sold at the pump today contains additives such as ethanol that even when stored properly may damage the fuel system components.
  • Page 63 Drain gas from the generator With a funnel underneath the fuel valve to catch the gas, turn the fuel valve to the “ON” position. Drain all the gas from the generator. Shut fuel valve off Turn the fuel valve to the “OFF” position. Replace fuel filter cup Reinstall the fuel filter cup.

  • Page 64: Cleaning The Fuel Filter Cup

    MAINTENANCE AND CARE (CONTINUED) Cleaning the fuel filter cup Shut fuel valve off Turn the fuel valve to the “OFF” position. Remove fuel filter cup Unscrew the fuel filter cup from the fuel valve using a wrench. Clean filter cup Clean the cup of all sediment using a rag or brush.

  • Page 65: Storage And Transportation

    Storage and Transportation CAUTION: Never place any type of storage cover on the generator while it is still hot. When transporting your generator: ● Empty the gas tank (see “Emptying the Gas Tank” in the “Maintenance” section). Disconnect the spark plug. ●...

  • Page 66: Specifications

    SPECIFICATIONS AC Rated Wattage (Gasoline) 8000W AC Rated Wattage (Propane) 7600W AC Surge Wattage (Gasoline) 10000W AC Surge Wattage (Propane) 9500W AC Rated Voltage 120/240V AC Rated Frequency 60 Hz AC Phase Single Dimensions LENGTH 28in. WIDTH 22in. HEIGHT 23in. Engine Type 4-Stroke OHV Forced-Air Ignition System...

  • Page 67: Troubleshooting

    TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator.

  • Page 68: Basic Troubleshooting

    TROUBLESHOOTING Problem Description Solution Engine Switch is “Off” Set engine switch to “run” Fuel Valve is “Closed” Turn the fuel valve to “open” Choke is open Close the choke The engine is out of fuel Add fuel The engine will not Fuel is old or contaminated Change fuel start...

  • Page 69: Changing / Inspecting The Carbon Brushes

    Changing / Inspecting the Carbon Brushes The carbon brushes in conjunction with the AVR regulates power from the generator. The carbon brushes are wearable parts and should be inspected every 250 running hours. Remove generator cover Remove the 2 bolts of the generator cover then pull the cover off the generator.
  • Page 70 TROUBLESHOOTING (CONTINUED) Changing / Inspecting the Carbon Brushes (Cont.) Install new brush Install new carbon brush with bolt. Connect AVR wires Insert and connect the 2 wires from the AVR, be sure to connect + and – correctly. Replace generator cover Replace the back cover of the generator and secure it with the 2 bolts.

  • Page 71: Changing / Inspecting The Avr

    Changing / Inspecting the AVR The carbon brushes in conjunction with the AVR regulates power from the generator. If the generator is overheated or overloaded, the AVR may be damaged and require replacement. Remove generator cover Remove the 2 bolts of the generator cover then pull the cover off the generator.
  • Page 72 TROUBLESHOOTING (CONTINUED) Changing / Inspecting the AVR (Continued) Disconnect wires from brush Remove the 2 wires from the AVR on the carbon brush. Install new AVR Install the new AVR with the 2 bolts. Reconnect wires to brush Insert and connect the 2 wires from the AVR, be sure to connect + and –...
  • Page 73 Replace generator cover Replace the back cover of the generator and secure it with the 2 bolts.

  • Page 74: Wiring Diagram

    WIRING DIAGRAM...

  • Page 76: Warranty

    OEM parts. Warranty Limitations DuroMax Power Equipment does not claim or hold any obligation to loss of time, freight charges, use of the product, or any incidental damages from the use of this product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
  • Page 77 Equipment cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small off-road engine owner, you should, however, be aware that DuroMax Power Equipment may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
  • Page 78 If the part fails prior to the first scheduled replacement, the part must be repaired or replaced by DuroMax Power Equipment according to Subsection (4) below. Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part.
  • Page 79 (iii) Distribution manifold. (6) Catalyst or Thermal Reactor System (i) Catalytic converter. (ii) Thermal reactor. (iii) Exhaust manifold. DuroMax Power Equipment will furnish with each new engine written instructions for the maintenance and use of the engine by the owner...

  • Page 80: Contact Information

    CUSTOMER SERVICE Duromax Power Equipment is committed to ensuring that our products perform when they need to. Our generators are your lifeline in the event of an emergency. Should you have any problems, please contact our customer service department: DUROMAX POWER EQUIPMENT...
  • Page 82 5800 Ontario Mills Parkway Ontario, CA 91764 United States 844-DUROMAX REV: XP10000HX-07212020...

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