Still EXD 20 Original Instructions Manual
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Still EXD 20 Original Instructions Manual

Lithium-ion batteries
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Original instructions
Lithium-ion batteries
EXD 20
EXD 20 SF
EXH 20 SF
EXH 25
EXH 25 SF
EXH 30
0183 0184 0185 0186 0307
0313
11538013551 EN - 01/2019

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Summary of Contents for Still EXD 20

  • Page 1 Original instructions Lithium-ion batteries EXD 20 EXD 20 SF EXH 20 SF EXH 25 EXH 25 SF EXH 30 0183 0184 0185 0186 0307 0313 11538013551 EN - 01/2019...
  • Page 3 Preface Address of manufacturer and contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de 11538013551 EN - 01/2019...

  • Page 5: Table Of Contents

    Table of contents Introduction Introduction ............2 Information on the conformity of lithium-ion batteries .
  • Page 6 Table of contents Maintenance Maintenance plan for lithium-ion batteries ....... . . 38 Chassis, bodywork and fittings .
  • Page 7 Introduction...

  • Page 8: Introduction

    Introduction Introduction Introduction This supplement is specific to lithium-ion the United Nations recommendations on the batteries. It complements the operating transport of dangerous goods. instructions. The latter describe the conditions The battery must not be opened. for using the lithium-ion battery in the truck that you own.

  • Page 9: Information On The Conformity Of Lithium-Ion Batteries

    Introduction Information on the conformity of lithium-ion batteries Information on the conformity of lithium-ion batteries The manufacturer of the lithium-ion battery in accordance with EN 61000–6–2:2006 and and Kion group provider declares that: EN 61000–6–3:2007. the lithium-ion battery This declaration of conformity with EC direc- tives applies only to battery use that conforms conforms with the provisions of the following to the recommendations described in the op-...
  • Page 10 Introduction Information on the conformity of lithium-ion batteries 11538013551 EN - 01/2019...

  • Page 11: Safety

    Safety...

  • Page 12: Special Lithium-Ion Safety Rules

    Safety Special lithium-ion safety rules Special lithium-ion safety rules DANGER • Do not submit the battery to excessive mechanical constraints There is a risk of fire. • Do not expose the battery unit to humidity or Have class D fire extinguishers or inert gas, carbon water (>...

  • Page 13: What To Do In The Event Of Incorrect Use

    Safety What to do in the event of incorrect use What to do in the event of incorrect use Lithium-ion batteries present no chemical – Do not make the person vomit danger in the context of normal use. Batteries – See a doctor as quickly as possible must not be opened or burned for example.

  • Page 14: Personal Protective Measures Following An Incident

    Safety Personal protective measures following an incident DANGER DANGER Electrical risk Risk of explosion: release of gas that may create an explosive atmosphere Do not use water on connected batteries in the charging room. After extinguishing the fire, establish a safety perimeter of at least five metres around the battery.
  • Page 15 Safety What to do in the event of an accidental spillage – Seal battery leakages DANGER Environmental danger – Put the contaminated absorbent product in a plastic bag and dispose of it as special Do not reuse a lithium-ion battery that has leaked. Call the After-Sales Service Centre.

  • Page 16: Transporting A Lithium-Ion Battery

    Safety Transporting a lithium-ion battery Transporting a lithium-ion battery Before transporting any lithium-ion battery, check the current regulations on the transport of dangerous goods. Comply with these when preparing the packaging and transport. Train authorised staff to dispatch lithium-ion batteries. NOTE It is recommended that the original packaging is kept for any subsequent dispatch.

  • Page 17: Scrapping Lithium-Ion Batteries

    Safety Scrapping lithium-ion batteries Scrapping lithium-ion batteries • Use packaging that complies with interna- ENVIRONMENT NOTE tional regulations Comply with current regulations for scrapping • Use the original packaging, if possible. Use batteries. Take care to minimise, as far as sturdy packaging capable of bearing the possible, any impact on the environment.
  • Page 18 Safety Scrapping lithium-ion batteries 11538013551 EN - 01/2019...

  • Page 19: General Views

    General views...

  • Page 20: Lithium-Ion Battery Types

    General views Lithium-ion battery types Lithium-ion battery types Dimensions Nominal Nominal Battery type (1) capacity Length Height voltage (V) Depth (mm) Weight (kg) (Ah) (mm) (mm) B1 (one module) 23.1 B2 (two modules) 23.1 11538013551 EN - 01/2019...

  • Page 21: Labels On The Top Of Lithium-Ion Batteries

    General views Labels on the top of lithium-ion batteries Labels on the top of lithium-ion batteries Identification label High Voltage label How to switch on the battery label + and - poles on the terminal board Recommendation pictograms label Tamper-proof label NOTE This illustration shows the location of labels on the A1 and A2 batteries.

  • Page 22: Labels On The Sides Of Lithium-Ion Batteries

    General views Labels on the sides of lithium-ion batteries Labels on the sides of lithium-ion batteries Identification label Recommendation pictograms label Transport label (check the regulations in High Voltage label force in your country) Tamper-proof label NOTE This illustration shows the location of labels on the A1 and A2 batteries.

  • Page 24: Checking The Charge Status

    Checking the charge status Checking the charge status DANGER – Depending on the model selected, turn the switch key or enter the PIN code on the Electrical danger electronic key. The battery must be charged and serviced in accordance with the instructions provided with the –...

  • Page 25: Commissioning A Truck Equipped With A Side Access Lithium-Ion Battery

    Commissioning a truck equipped with a side access lithium-ion battery – Close the battery hood. Commissioning a truck equipped with a side access lithium-ion battery NOTE Do not connect any additional electrical devices to the truck. Contact the After-Sales Service if you want to add new devices. To commission a truck equipped with a side access lithium-ion battery, proceed as follows: –...

  • Page 26: Automatic Battery Shut-Off

    Automatic battery shut-off Automatic battery shut-off It is not necessary to switch off the battery. Contact the After-Sales Service to configure If the truck is not used for a certain period of this. time, the battery is automatically switched off. When the battery is switched off, simply This period of time is normally 2 hours and 5 pressing the button for one second will switch...

  • Page 27: Specific Features Of The Display

    Specific features of the display Specific features of the display The operating unit shows the battery charge level. The operator can refer to the battery icon (1) or (2). The number of bars shown indicates the battery charge level. • From 0 to 20%: 1 bar •...

  • Page 28: Installing The External Charger

    Installing the external charger Installing the external charger The lithium-ion battery must be recharged only DANGER with a special charger. Electrical danger Do not use a charger other than the one The charger must be installed and maintained only by electrical engineers or qualified staff. provided by the Kion group.

  • Page 29: Charging Lithium-Ion Batteries Using An External Charger

    Charging lithium-ion batteries using an external charger Charging lithium-ion batteries using an external charger Read the information in the documentation provided with the charger. This provides information on: • The various charger screens. • Possible error messages. • Precautions for use. CAUTION Risk of damage to the battery A compatible charger must be used for charging the...
  • Page 30 Charging lithium-ion batteries using an external charger To recharge the lithium-ion battery, proceed as follows: – Park the truck close to the charging station. – Immobilise the machine. Lower the fork arms. – Switch off the ignition (key or electronic key).

  • Page 31: Using The Side Socket To Charge The Battery

    Using the side socket to charge the battery – Reconnect the battery connector (1) into the fixed socket (2) on the truck. – Then close the battery hood – Switch on the ignition (key or electronic key) and check the charging status of the truck on the display.
  • Page 32 Using the side socket to charge the battery – Switch off the ignition (key or electronic key). – Disconnect any additional electrical equip- ment before charging. Charging cuts off the electrical supply to the truck and to addi- tional equipment. –...
  • Page 33 Using the side socket to charge the battery CAUTION Risk of damage to the side socket The side socket is intended only for charging the battery. If the socket is faulty, please contact the After-Sales Service Centre. 11538013551 EN - 01/2019...

  • Page 34: Battery Charging Times

    Battery charging times Battery charging times The charging time for lithium-ion batteries depends on the charger used. There are two types of chargers. The charging times indicated in the table are provided for information only. They correspond to a complete battery recharge (from 0% to 100%).

  • Page 35: Using The On-Board Charger

    Using the on-board charger Using the on-board charger CAUTION Precautions for installation and use – The electric installation must comply with the standard applicable in your country. – The electric wall socket must be a 2-pole + earth 16-A, 230-V type socket that is correctly connected and protected.
  • Page 36 Using the on-board charger The on-board charger is intended to recharge the battery. – Switch off the truck. Do not pull the emergency stop handle. This operation cuts off the circuits and stops the battery from charging. – Connect the charger plug to a mains wall socket.
  • Page 37 Using the on-board charger CAUTION Risk of damage to the equipment. It is strictly prohibited to use an on-board charger other than the one recommended. CAUTION Risk of damage to the mains cable resulting in electric shock and/or burns! Park the truck sufficiently close to the mains wall socket to ensure that the mains cable on the on-board charger is not taut when connected and charging.

  • Page 38: Changing The Battery

    Changing the battery Changing the battery It is not possible to change the vertical access or side access lithium-ion battery. If the lithium-ion battery is faulty, please contact the After-Sales Service Centre. Only After-Sales Service technicians are authorised to change the lithium-ion battery. The mounting (1) of the lithium-ion battery must be checked regularly.

  • Page 39: Battery Error Codes

    Battery error codes Battery error codes Some errors require only a reset by pushing the ON/OFF button for more than ten seconds. The user does this first handling. If the error persists, contact the After-Sales Service Centre. 11538013551 EN - 01/2019...

  • Page 40: Lithium-Ion Batteries: Long-Term Storage

    Lithium-ion batteries: Long-term storage Lithium-ion batteries: Long-term storage Storage of trucks for a period of less than DANGER two months Electrical danger We recommend that batteries are stored at a height If the truck is not used for a period of up to between 60 and 120 cm.
  • Page 41 Lithium-ion batteries: Long-term storage – Raise and chock the truck: the wheels must all points and devices that are important for not touch the ground in order to prevent truck safety. irreversible deformation of the tyres. Carry out the following operations: –...
  • Page 42 Lithium-ion batteries: Long-term storage 11538013551 EN - 01/2019...

  • Page 43: Maintenance

    Maintenance...

  • Page 44: Maintenance Plan For Lithium-Ion Batteries

    Maintenance Maintenance plan for lithium-ion batteries Maintenance plan for lithium-ion batteries Lithium-ion batteries do not require any spe- cific maintenance. However, it is necessary to perform some maintenance operations. These operations are in addition to the stan- dard service plan for the truck. As required Clean the battery Check the battery connections and sockets...

  • Page 45: Chassis, Bodywork And Fittings

    Maintenance Chassis, bodywork and fittings Chassis, bodywork and fittings Cleaning the lithium-ion battery DANGER Electrical danger Do not open the battery. Lithium-ion batteries do not require any specific maintenance. However, it is advisable to clean the battery regularly depending on its use.

  • Page 46: Electrical Equipment

    Maintenance Electrical equipment Electrical equipment Harnesses and cables DANGER Risk of short circuit Do not use cables or harnesses other than those provided with the lithium-ion battery that was sold to you. Using the cables provided with the vertical access lithium-ion battery with a side access lithium-ion battery is strictly forbidden.
  • Page 47 Index Address of manufacturer ... . . I Labels on the sides of lithium-ion batteries ....16 Automatic battery shut-off .
  • Page 50 STILL GmbH 11538013551 EN – 01/2019...

This manual is also suitable for:

Exd 20 sfExh 20 sfExh 25Exh 25 sfExh 30

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