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P435B
P455B Pumps
6/09
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
Parts List/Kits:
Repair InstructionsTorque Specs.:
Trouble Shooting Chart:
Recommended Spare Parts List:
Dimensions:
Warranty Information
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service Manual
page 2
pages 3,6
page 4
page 5
pages 7-8
page 9
page 9
page 10
back page
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Summary of Contents for Giant P435B
- Page 1 Triplex Ceramic P435B Plunger Pump Operating Instructions/ P455B Pumps Repair and Service Manual Contents: Installation Instructions: page 2 Pump Specifications: pages 3,6 Exploded View: page 4 Parts List/Kits: page 5 Repair InstructionsTorque Specs.: pages 7-8 Trouble Shooting Chart: page 9...
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Page 2: Installation Instructions
INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump 4. Use of a dampener is necessary to minimize is not a complicated procedure, but there are pulsation at drive elements, plumbing, connec- some basic steps common to all pumps. The tions, and other system areas. -
Page 3: Special Note
Specifications Model P455B U.S........(Metric) Volume............ Up to 5.5 GPM ....(21.0 LPM) Discharge Pressure Continuous .... Up to 4,350 PSI ....(300 bar) Discharge Pressure Intermittant* ... Up to 5,100 PSI* ..... (352 bar*) Inlet Pressure ......... -4.35 to 145 PSI ....(-.3 to 10 bar) Stroke ............. - Page 4 EXPLODED VIEW - P455...
- Page 5 P455 SPARE PARTS LIST ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 08377 Crankcase 08399 Tensioning Screwing 08378 Oil Fill Plug with Gasket 07023 O-Ring 06479 Crankcase cover 07203 Backup Ring 07186 Oil Sight Glass w/ Gasket 07258 Copper Washer 08380 O-Ring 06431...
- Page 6 Specifications Model P435B U.S........(Metric) Volume............ Up to 6.6 GPM ....(25.0 LPM) Discharge Pressure Continuous .... Up to 3,625 PSI ....(250 bar) Inlet Pressure ......... -4.35 to 145 PSI ....(-.3 to 10 bar) Stroke ............. 0.94”........ (24mm) RPM ....................
- Page 7 REPAIR INSTRUCTIONS - P455 Note: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring.
- Page 8 Metric 08390 Screw with Washer 216 in.-lbs. 24.4 N-M 08399 Tension Screw 240 in.-lbs. 27.1 N-M 05544 Plug (P455) 125 ft.-lbs. 169.4 N-M 08484 Cap Screw 35 ft.-lbs. 47.5 N-M Contact Giant Industries for service school information. Phone: (419) 531-4600...
- Page 9 Reduce suction vacuum Cracked plungers Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Tempera- ture Improper amount of oil in crankcase Adjust oil level to proper amount Daily Weekly 50hrs...
- Page 10 Keyway (8x7x45mm)
- Page 11 NOTES...
- Page 12 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A.
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