Table of Contents
Advertisement
Quick Links
P400-5100
Series
22mm & 25mm Versions
Models:
-5100 = Standard Seals
P420A-5100
-5111 = Viton Seals/Viton O-Rings
P420A-5111
-5121 = Teflon Seals/Viton O-Rings
P420A-5121
P422-5100
P423-5100
P425-5100
P425-5111
P425-5121
Updated 04/18
Contents:
Installation Instructions:
Pump Specifications (except P425-5100):
Exploded View:
Parts List/Kits:
Pump Specifications (P425-5100 Only):
Repair Instructions/Torque Specs.:
Trouble Shooting Chart:
Recommended Spare Parts List:
Dimensions:
Warranty Information:
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service Manual
316 Stainless Steel
Corrosion Resistant Pumps
page 2
pages 3-5
page 6
page 7
page 8
pages 9-10
page 11
page 11
back page
back page
Advertisement
Table of Contents
Related Manuals for Giant P400-5100 Series
Summary of Contents for Giant P400-5100 Series
- Page 1 P400-5100 Triplex Ceramic Plunger Pump Operating Instructions/ Series Repair and Service Manual 316 Stainless Steel 22mm & 25mm Versions Corrosion Resistant Pumps Models: -5100 = Standard Seals P420A-5100 -5111 = Viton Seals/Viton O-Rings P420A-5111 -5121 = Teflon Seals/Viton O-Rings P420A-5121 P422-5100 P423-5100 P425-5100...
-
Page 2: Operation And Maintenance
(=suction head) and water temperature 220 GL4 (e.g. Aral Degol BG220) or SAE 90 must be respected. GL4 gear oil (Giant’s part number 01154). Initial oil change after 50 operating hours and Cavitation and/or compression of gases then every 500 hours, after 1 year if used less. -
Page 3: Special Note
Specifications Model P420A-5100 U.S. (Metric) Volume...............Up to 12.8 GPM ......(48.4 LPM) Discharge Pressure ..........Up to 2200 PSI ........(150 bar) Power Required ............19.2 BHP ........... 14.3 kW Inlet Pressure ............-4.35 to 145 PSI ......(-0.3 to 10 bar) Stroke ................0.945” ..........(24mm) Crankshaft Speed ....................Up to 1450 RPM Plunger Diameter............0.98”... - Page 4 Specifications Model P422-5100 U.S. (Metric) Volume................Up to 9.9 GPM ......(37.3 LPM) Discharge Pressure ............Up to 2600 PSI ......(180 bar) Power Required .............17.7 BHP ......... 13.2 kW Inlet Pressure ..............-4.35 to 145 PSI ....(-0.3 to 10 bar) Stroke ................0.94” ..........(24mm) Crankshaft Speed ......................Up to 1450 RPM Plunger Diameter............0.87”...
- Page 5 Specifications Model P423-5100 U.S. (Metric) Volume................Up to 8.2 GPM ......(31.1 LPM) Discharge Pressure ............Up to 3000 PSI ......(200 bar) Power Required ..............16.4 BHP ........12.2 kW Inlet Pressure ..............-4.35 to 145 PSI ....(-0.3 to 10 bar) Stroke ................0.79” ..........(20mm) Crankshaft Speed .....................
- Page 6 EXPLODED VIEW - P400-5100 Series - 22mm & 25mm...
- Page 7 P420A-5100 / P422-5100 / P423-5100 and P425-5100 SPARE PARTS LIST A = P420A-5100 B = P425-5100 C = P422-5100 D = P423-5100 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 08377 Crankcase 08399-0100 Tensioning Screw 08378 Oil Fill Plug with Gasket 07023-0001 O-Ring, Viton 06479...
- Page 8 Specifications Model P425-5100 U.S. (Metric) Volume................Up to 10.7 GPM ...... (40.4 LPM) Discharge Pressure ............Up to 2500 PSI ......(170 bar) Power Required ..............18.1 BHP ........13.5 kW Inlet Pressure ..............-4.35 to 145 PSI ....(-0.3 to 10 bar) Stroke ................0.787” ..........(20mm) Crankshaft Speed .....................Up to 1450 RPM Plunger Diameter............0.98”...
- Page 9 Repair Instructions - P420A-5100/P422-5100/P423-5100 and P425-5100 Note: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1) With a socket wrench, 2) Using needle nose pli- 3) By inserting a small screw remove the three dis- ers, remove the inlet and driver between the valve charge valve plugs and discharge valve assem- seat (27) and the valve three inlet valve plugs...
-
Page 10: Repair Instructions
Repair Instructions P420A-5100 / P422-5100 / P423-5100 and P425-5100 IMPORTANT! Plunger surfaces are not to be damaged. If there are lime deposits in the pump, care must be taken that the drip-return bore in parts (25) and (26) ensure trouble-free drip-return. - Page 11 Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount Preventative Maintenance Check-List & Recommended Spare Parts List...
- Page 12 Liability under this warranty is on all non-wear parts and limited to the replacement or repair of those products returned freight prepaid to Giant Industries which are deemed to be defective due to workmanship or failure of material. A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consideration.