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Summary of Contents for Phase AxN Series
- Page 1 CONFIGURABLE MOTION CONTROL PLATFORM Installation Manual Support Model： AxN Size4: AxN 70.140.4 Version：V1.0(E)
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Page 3: Table Of Contents
Summary Mechanical Installation ......................3 Notes for Operation ...................... 3 Installation Environment ....................4 Overall Dimensions ....................... 5 Installation Orientation ....................6 Installation Spacing ....................... 7 Main Circuit Wiring ........................8 AC Power Supply Input ....................8 2.1.1 AC Power Supply Requirement ................8 AC Power Supply Cable Fabrication .............. - Page 4 4.4.1 Main CAN ......................46 4.4.2 Auxiliary Encoder ..................... 48 EtherCAT IN/OUT——EtherCAT Port ................49 U1/U2 —— User Connectors ..................50 U3/U4 —— Insulated User Connectors ..............52...
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Page 5: Mechanical Installation
1 Mechanical Installation 1.1 Notes for Operation Avoid Please be sure to avoid: penetration of damp into the device; aggressive or conductive substances in the immediate vicinity; explosive and flammable substances in the immediate vicinity; drill chippings, screws or foreign bodies dropping into the device; ventilation openings being covered over, as otherwise the device may be damaged Note Note the following points:... -
Page 6: Installation Environment
1.2 Installation Environment To help prolong the optimum performance life of the drive, install the drive in the proper environment. The table below provides description of the appropriate environment for the drive. Environment Condition Installation Area Indoor 0℃ to 40℃, up to 50℃ with power reduction (2%/℃) Drive reliability improves in environments without wide temperature fluctuations. -
Page 7: Overall Dimensions
1.3 Overall Dimensions... -
Page 8: Installation Orientation
1.4 Installation Orientation To maintain proper cooling, install the AxN drive upright inside the switch cabinet as illustrated below: WARNING: The airflow inside the drive must be upright after installation as illustrated below. If other form of installation must be taken, CONNECT PMC ENGINEER BEFORE INSTALLATION. Installation Orientation of AxN Size4... -
Page 9: Installation Spacing
1.5 Installation Spacing To maintain sufficient space for airflow and wiring, the space between AxN drive and other device (including other AxN drives) must comply the requirement below. Correct Installation Spacing of AxN Series Drive Distance Description The distance between the top of the switch cabinet, to ensure enough ＞100mm... -
Page 10: Main Circuit Wiring
2 Main Circuit Wiring 2.1 AC Power Supply Input 2.1.1 AC Power Supply Requirement 150 ~ 500Vac Mains Supply AxN Series Voltage Type Three-phase AC power ±10% (45 ~ 66Hz) Frequency 50/60Hz Fluctuation of Frequency Asymmetry ±3% 2.1.2 AC Power Supply Cable Fabrication AC power supply cable is the cable which connect the AxN Size4 Drive with the filter. - Page 11 Use a 60mm heat-shrink tube to fix the grounding shield and leave 40mm shield outside. Step 6: Make the Phase Wires Choose 3 wires of the cable as the phase wires (R, S and T). Crimping pre-insulated Terminals on the wires will enhance the connection stability and simplicity between the cable and drive. AxN Size4 series drives are recommended to use the E Series Cord End Terminals manufactured by KST.
- Page 12 Step 7: Connect the PE wire with Shield Use the same method to make the remaining wire as the PE wire. Then crimp the PE wire into the E16-12 Code End Terminal along with the drainage line. Step 8: Check and Mark Check every wire and the connection between shield and PE wire, then label each wire.
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Page 13: Ac Power Supply Input Installation
2.1.3 AC Power Supply Input Installation Step 1: Check the Power Supply Type and Voltage Make sure that the mains power supply is a 3 phase AC power supply, and its voltage is 150 ~ 500 Vac. Step 2: Install the Filter Connect the filter to the AC power supply. - Page 14 Step 4: Insert Wires into Corresponding Terminals Use a 3mm hexagonal wrench to loosen the hexagonal screws on PE, T, S and R Terminals which are in the drive’s Power Supply Input Port (P1). Insert the Wires of the AC power supply cable into the corresponding terminals: PE to PE, T to T, S to S and R to R.
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Page 16: Dc Power Supply Input
2.2 DC Power Supply Input 2.2.1 DC Power Supply Requirement Main Supply AxN 70.140.4 Voltage 565V Type DC power Fluctuation of Voltage 0 ~ 800V Nominal Power 48.5KW Peak Power 97KW 2.2.2 DC Power Supply Cable Fabrication DC power supply cable is the cable which connect the AxN Size4 Drive with the DC power supply. This manual only mention the cable fabrication of AxN drive side. - Page 17 Step 5: Fix the Grounding Shield Use a 60mm heat-shrink tube to fix the grounding shield and leave 40mm shield outside. Step 6: Make the Phase Wires Choose 2 wires of the cable as DC+ and DC-. Crimping pre-insulated Terminals on the wires will enhance the connection stability and simplicity between the cable and drive.
- Page 18 Step 7: Connect the PE wire with Shield Use the same method to make the remaining wire as the PE wire. Then crimp the PE wire into the E16-12 Code End Terminal along with the drainage line. Step 8: Check and Mark Check every wire and the connection between shield and PE wire, then label each wire.
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Page 19: Dc Power Supply Input Installation
2.2.3 DC Power Supply Input Installation Step 1: Check the Power Supply Type and Voltage Make sure that the mains power supply is a DC power supply, and its voltage is 0 ~ 800 Vdc. Step 2: Find out the DC Power Input Terminals PE, DC+ and DC-, these are the three terminals called DC Power Input Terminals. - Page 20 Step 5: Tight the Terminals Use a 3mm hexagonal torque wrench to tight the hexagonal screws on PE, DC+ and DC- Terminals which are in the drive’s Power Supply Input Port (P1). The nominal torque to tight these terminals is 4.0 ~ 4.5Nm. If the tight torque reaches higher than 8.5Nm, the terminal will be broken. Step 6: Cable Fixing Use a hose clamp to fix the cable on the cable support.
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Page 21: Brake Resistor
This can cause an overvoltage situation when the regenerative energy flows back into the DC bus capacitors. A brake resistor prevents these overvoltage faults. AxN Series Drive has an internal brake resistor inside the drive. And it can also connect an external brake resistor (Recommended). -
Page 22: External Brake Resistor
Step 2: Shortcut DC+ and Brk+ Use a 3mm hexagonal wrench to loosen the hexagonal screws on DC+ and Brk+ Terminals which are in the drive’s Power Supply Input Port (P1). Then, use a wire to shortcut DC+ and Brk+. NOTE: The metal part of the shortcut wire should be fully inserted into corresponding terminals. -
Page 23: External Brake Resistor Installation
application to another, but the basic idea is always the same, to dissipate the required power to decelerate the load in desired time. NOTE: Brake resistor wires’ insulation grade must be higher than 1000Vac and 3000Vdc. 2.3.4 External Brake Resistor Installation Step 1: Check the Brake Resistor Check the external brake resistor’s resistance, maximum absorb energy and maximum power. - Page 24 Step 4: Tight the Terminals Use a 3mm hexagonal torque wrench to tight the hexagonal screws on DC+ and Brk- Terminals .The nominal torque to tight these terminals is 4.0 ~ 4.5Nm. If the tight torque reaches higher than 8.5Nm, the terminal will be broken. Step 5：Wire Fixing Use a cable tie to fix the wires on the cable support of AxN Size4 drive.
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Page 25: Motor Power Output
And the motor side fabrication differs from different motors. If the motor is manufactured by Phase Motion Control, our Prefabricated Motor Power Output Cables are recommended. Refer to: Appendix: Prefabricated Cable——5.1 Motor Power Output cable for more details. - Page 26 Use a 60mm heat-shrink tube to fix the grounding shield and leave 40mm shield outside. Step 6: Make the Phase Wires Choose 3 wires of the cable as phase wires: U, V, W. Crimping pre-insulated Terminals on the wires will enhance the connection stability and simplicity between the cable and drive. AxN Size4 series drives are recommended to use the E Series Cord End Terminals manufactured by KST.
- Page 27 Step 8: Check and Mark Check every wire and the connection between shield and PE wire, then label each wire.
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Page 28: Motor Power Output Installation
2.4.2 Motor Power Output Installation Step 1: Find out the Motor Power Output Terminals PE, A, B and C, these are the four terminals called Motor Power Output Terminals. AxN Size4 Drive’s Motor Power Output Terminals are in the Motor Power Output Port (P2) which is on the bottom of the drive. - Page 29 Step 3: Tight the Terminals Use a 3mm hexagonal torque wrench to tight the hexagonal screws on A, B, C and PE Terminals .The nominal torque to tight these terminals is 4.0 ~ 4.5Nm. If the tight torque reaches higher than 8.5Nm, the terminal will be broken.
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Page 30: Control Circuit Wiring
3 Control Circuit Wiring 3.1 Auxiliary Power Supply (AUX_Power) 3.1.1 Auxiliary Power Supply Requirement Main Supply AxN 70.140.4 Voltage Type DC power Fluctuation of Voltage ±15% (22.8 ~ 25.2V) Nominal Power 144W Nominal Current 3.1.2 Auxiliary Power Supply Cable Fabrication This manual only mention the fabrication of auxiliary power supply port on AxN drive side. -
Page 31: Auxiliary Power Supply Installation
Step 2: Find out the Auxiliary Power Supply Port (AUX_Power) AxN Series Drive’s Auxiliary Power Supply Port (Female Plug, 4Pin) is on the right bottom of the drive. And a corresponding Auxiliary Power Supply Terminal (Male Plug, 4Pin) is provided in the accessories. - Page 32 Normal version AxN Series Drive does not have the STO function. If you want to use the STO function, you must order a STO version AxN Series Drive. There are 2 pins which are related to the STO function, 24V_SAF_H and 24V_SAF_L. If you cut either of these pins’ power, STO will be activated and the motor will stop.
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Page 33: System Relay (R1)
Relay normally closed contact Diagram AxN Series Drive use a relay to indicate the status. When Drive is power off or system is not ready, the circuit is connected between N.C. (Normally Closed) and Com. In the meantime, the circuit is... - Page 34 When the drive is ready, N.O. connects Com and N.C. disconnects Com, illustrated as below.
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Page 35: Communication Port
4 Communication Port 4.1 Overview of Communication Port Panel Name Function Description SinCos, Endat, Digital Incremental with Hall, Encoder Connector Resolver and Hiperface 4 Analog Inputs, 2 Analog Outputs; U1/U2 User Connectors 8 Digital Inputs, 4 Digital Outputs Serial Bus Connector RS232, RS422 and RS485 / Secondary CAN CAN Connector Main CAN / Auxiliary Encoder... -
Page 36: E1 -- Main Encoder Port
Refer to: Appendix: Prefabricated Cable——5.2 Encoder Cable for more details. Location AxN Series Drive’s Main Encoder Port (Female Plug, 15 Pin D-Sub) is on the right bottom of the Communication Port Panel. Refer to the following figures for exact location. -
Page 37: Sincos Encoder
4.2.1 Sincos Encoder Pin Assignment Name Function Signal Description Supply ground Encoder ground SIN+ Encoder absolute channel 1 Vpp differential COS+ Encoder absolute channel 1 Vpp differential COS- Encoder absolute channel 1 Vpp differential SIN- Encoder absolute channel 1 Vpp differential +Vcc Encoder supply, 5Vdc Positive supply voltage... -
Page 38: Endat Encoder
4.2.2 Endat Encoder Pin Assignment Name Function Signal Description Supply ground Encoder ground —— —— —— CLOCK+ Endat clock CLOCK- Endat clock —— —— —— +Vcc Encoder supply, 8Vdc Positive supply voltage —— —— —— KTY+ Thermal sensor positive DATA- Endat data ——... -
Page 39: Digital Incremental Encoder With Hall
4.2.3 Digital Incremental Encoder with Hall Pin Assignment Name Function Signal Description Supply ground Encoder ground —— —— —— Hall sensor Hall sensor Hall sensor +Vcc Encoder supply, 8Vdc Positive supply voltage Encoder incremental channel KTY+ Thermal sensor positive Encoder index ——... -
Page 40: Resolver
4.2.4 Resolver Pin Assignment Name Function Signal Description —— —— —— SIN+ Absolute channel Differential signal COS+ Absolute channel Differential signal COS- Absolute channel Differential signal SIN- Absolute channel Differential signal —— —— —— —— —— —— KTY+ Thermal sensor positive ——... -
Page 41: Hiperface Encoder
4.2.5 Hiperface Encoder Pin Assignment Name Function Signal Description Supply ground Encoder ground —— —— —— —— —— —— —— —— —— —— —— —— +Vcc Encoder supply, 8Vdc Positive supply voltage COS+ Process data channel KTY+ Thermal sensor positive DATA- RS-485 parameter channel ——... -
Page 42: S1 -- Serial Bus Port
Location AxN Series Drive’s Serial Bus Port (Male Plug, 9 Pin D-Sub) is on the downside of drive‘s communication port panel. Refer to the following figures for exact location. 4.3.1 RS-232... - Page 43 A minimal "3-wire" RS-232 connection consisting only of transmit data, receive data, and ground, is commonly used when the full facilities of RS-232 are not required. And it also the minimal connection requirement of Cockpit communication with AxN Series Drive. Connection table 1) N/C——No Connection;...
- Page 44 When the controller has a full facilities of RS-232, "7-wire" connection is the maximal connection which AxN series drive can support. NOTE: Do NOT use "9-wire" connection, AxN series drive do not support DCD and RI function. Connection table 1) N/C——No Connection;...
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Page 45: Rs422/485
4.3.2 RS422/485 Pin Assignment RS-422 RS-485 Function RX－ RX－(LN－) Receive Data - Transmit Data + TX＋ TX＋(LN＋) Ground connection TX－ TX－(LN－) Transmit Data - Receive Data + RX＋ RX＋(LN＋) RS-422 Connection Table RS-485 Connection Table... -
Page 46: Auxiliary Can
2) Connector back shell shielded 360°(Both ends); 3) ● means that the shield or cable should connect to connectors. 4.3.3 Auxiliary CAN AxN Series Drive supports CANOpen protocol and has two independent CAN controller. The auxiliary CAN controller links to the S1 connector. Pin Assignment... - Page 47 Connection diagram Note: Only the first and the last CAN node device should use a 120Ω terminal resistor.
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Page 48: C1 -- Main Can Port
4.4 C1 —— Main CAN Port AxN Series Drive’s Main CAN Port (C1) connects to the main CAN controller inside the AxN drive. It the default CAN network port of AxN drive. Moreover, C1 port can also be used as Auxiliary Encoder Port. - Page 49 Connection Table 1) N/C——No Connection; 2) Connector back shell shielded 360°(Both ends); 3) ● means that the shield or cable should connect to connectors. Connection diagram Note: Only the first and the last CAN node device should use a 120Ω terminal resistor.
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Page 50: Auxiliary Encoder
4.4.2 Auxiliary Encoder C1 port is also the Auxiliary Encoder Port. It supports Endat Encoder IN, Incremental Encoder IN and Simulated Incremental Encoder OUT. The output voltage of Simulated Incremental Encoder is 0 ~ 3.3V. Endat Encoder (IN) Name Function DATA+ Endat Data Ground connection... -
Page 51: Ethercat In/Out--Ethercat Port
EtherCAT IN and EtherCAT OUT. Port Location AxN Series Drive’s EtherCAT Port is on the upside of drive‘s communication port panel, formed by two RJ45 100Base-TX female plug. Refer to the following figure for exact location. Pin Assignment... -
Page 52: U1/U2 -- User Connectors
4.6 U1/U2 —— User Connectors AxN Series Drive’s User Connectors (Male Plug, 2 × 12 pin) are on the left bottom of the Port Location Communication Port Panel. Refer to the following figure for exact location. Pin Assignment User Connector U1... - Page 53 User Connector U2 Name Function Signal Description Analog reference ground Analog signals reference +/-10V, Zin=10KΩ Differential analog input +/-10V, Zin=10KΩ Differential analog input Programmable analog output +/-10V f.s., 30 mA Analog reference ground Analog signals reference 6.6 kΩ to ground, 20-30 V Programmable digital input 6.6 kΩ...
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Page 54: U3/U4 -- Insulated User Connectors
4.7 U3/U4 —— Insulated User Connectors AxN Series Drive’s Insulated User Connectors (Male Plug, 2 × 12 pin) are on the right of the Port Location Communication Port Panel. Refer to the following figure for exact location. - Page 55 Pin Assignment Insulated User Connector U3 Name Function Signal Description Insulated analog output channel No.0: IS_AO0P Programmable analog output ±10V f.s., 30 mA Insulated analog output channel No.0: IS_AO0G Analog reference ground Insulated reference ground Insulated analog output channel No.1: IS_AO1P Programmable analog output ±10V f.s., 30 mA...
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