Phase AxM II Series User Manual

Phase AxM II Series User Manual

Configurable motion control platform

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AxM II
CONfIgurable MOTION
CONTrOl PlaTfOrM
User Manual
Supported Models
(Rev. 1 - Nov. 2011)
Size 1
AxP 02.05.2
AxP 04.09.2
AxP 06.14.2
AxM II 04.09.4
AxM II 06.14.4
AxM II 09.20.4
AxM-II (2011-10).indd 3
Size 2
Size 3
AxM II 20.40.4
AxM II 70.140.4
AxM II 35.70.4
Size 4
Size 5
AxM II 90.150.4
AxM II 160.320.4
AxM II 110.180.4
AxM II 200.400.4
18/10/11 15:15

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Summary of Contents for Phase AxM II Series

  • Page 1 AxM II CONfIgurable MOTION CONTrOl PlaTfOrM User Manual Supported Models (Rev. 1 - Nov. 2011) Size 1 Size 2 Size 3 Size 4 Size 5 AxP 02.05.2 AxM II 20.40.4 AxM II 70.140.4 AxM II 90.150.4 AxM II 160.320.4 AxP 04.09.2 AxM II 35.70.4 AxM II 110.180.4 AxM II 200.400.4...
  • Page 2: Table Of Contents

    sUmm sUmmARy Overall Dimensions and Technical specifi cations 1.1 AxM II Size 1 ......8 1.2 AxM II Size 2 ......14 1.3 AxM II Size 3 ......16 1.4 AxM II Size 4 ......18 1.5 AxM II Size 5 ......20 Content of the Package 2.1 The Standard Package contains ...
  • Page 3 mARy electrical Connections error codes 5.1 User Connectors (U1 /U2) ... 37 8.1 AxM II / AxP Drive’s alarm list ..64 5.2 Encoder Connector (E1) ....38 5.3 CAN connector (C1) ....43 5.4 EtherCat Connectors (IN/OUT) ..43 Ce conformity 5.5 AxM II S1 Power Connections ..
  • Page 4 AxM-II (2011-10).indd 6 18/10/11 15:15...
  • Page 5 Overall Dimension aND TeCHNICal sPeCiFiCATions Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 7 18/10/11 15:15...
  • Page 6: Overall Dimensions And

    axM II - size 1 Overall dimensions and space required for installation 65,50 78,5 Install inside a switchboard avoiding any obstacle for cooling fan air flux. To avoid any de- rating of the product performance, do not place objects less than 10 mm from the cooling plateside.
  • Page 7 When the drive is engaged on the DIN rail it is enough to slide up the support and stop the screw on the cable plate. (For more de- tails please contact: sales@phase.eu) Technical Specifications Phisical specifications Value...
  • Page 8 Sincos encoder 5 channels (2 absolute analog tracks/2 incremental analog tracks/index) Incremental encoder (sinusoidal/digital) Main Encoder (500kHz) Motor Feedback options Sensorelss algorithm (w/o feedback) (2 indipendent high speed Endat serial encoder (default) inputs,main and secondary) Resolver Incremental digital encoder without commutation tracks (500kHz) Secondary Encoder (500kHz) Endat serial encoder...
  • Page 9 Operating Area AxP 02.05.2 Inom (265 volt) Inom (220 volt) VOL T Operating area of AxP 02.05.2 drive as function of output voltage, in case of 220V or 265V power voltage supply. Operating Area AxP 04.09.2 Inom (265 volt) Inom (220 volt) VOL T Operating area of AxP 04.09.2 drive as function of output voltage, in case of 220V or 265V power voltage supply.
  • Page 10 Operating Area AxP 06.14.2 Inom (265 volt) Inom (220 volt) VOLT Operating area of AxP 06.14.2 drive as function of output voltage, in case of 220V or 265V power voltage supply. Operating Area AxM II 04.09.4 Inom (400 volt) Inom (220 volt) VOL T Operating area of AxM II 04.09.4 drive as function of output voltage, in case of 220V or 380V power voltage supply.
  • Page 11 Operating Area AxM II 06.14.4 Inom (400 volt) Inom (220 volt) VOL T Operating area of AxM II 06.14.4 drive as function of output voltage, in case of 220V or 380V power voltage supply. Operating Area AxM II 09.20.4 Inom (400 volt) Inom (220 volt) VOL T Operating area of AxM II 09.20.4 drive as function of output voltage, in case of 220V or...
  • Page 12: Axm Ii Size 2

    Overall dimensions and space required for installation Technical Specifications Technical specifications AxM II 20.40.4 AxM II 35.70.4 Units Voltage supply 0 - 460 ± 10% Vac 3 phase Auxiliary feeeding voltage 22 - 30 / 2A Input current Arms Frequency 0 - 400 Nominal power Current output, axis <...
  • Page 13 Sincos encoder 5 channels (2 absolute analog tracks/2 incremental analog tracks/index) Incremental encoder (sinusoidal/digital) Main Encoder (500kHz) Motor Feedback options Sensorelss algorithm (w/o feedback) (2 indipendent high speed Endat serial encoder (default) inputs,main and secondary) Resolver Incremental digital encoder without commutation tracks (500kHz) Secondary Encoder (500kHz) Endat serial encoder...
  • Page 14: Axm Ii Size 3

    Overall dimensions and space required for installation Technical Specifications Technical specifications AxM II 70.140.4 Units Voltage supply 0 - 460 Vac 3 phase Auxiliary feeeding voltage 22 - 30 / 4A Input current Arms Frequency 0 - 400 Nominal power Current output, axis <...
  • Page 15 Sincos encoder 5 channels (2 absolute analog tracks/2 incremental analog tracks/index) Incremental encoder (sinusoidal/digital) Main Encoder (500kHz) Motor Feedback options Sensorelss algorithm (w/o feedback) (2 indipendent high speed Endat serial encoder (default) inputs,main and secondary) Resolver Incremental digital encoder without commutation tracks (500kHz) Secondary Encoder (500kHz) Endat serial encoder...
  • Page 16: Axm Ii Size 4

    Overall dimensions and space required for installation Technical Specifications Technical specifications AxM II 90.150.4 AxM II 110.180.4 Units Voltage supply 0 - 460 ± 10% Vac 3 phase Auxiliary feeding voltage 22 - 30 / 6A Input current Arms Frequency 0 - 400 Nominal power Current output, axis <...
  • Page 17 Sincos encoder 5 channels (2 absolute analog tracks/2 incremental analog tracks/index) Incremental encoder (sinusoidal/digital) Main Encoder (500kHz) Motor Feedback options Sensorelss algorithm (w/o feedback) (2 indipendent high speed Endat serial encoder (default) inputs,main and secondary) Resolver Incremental digital encoder without commutation tracks (500kHz) Secondary Encoder (500kHz) Endat serial encoder...
  • Page 18: Axm Ii Size 5

    Overall dimensions and space required for installation Technical Specifications Technical specifications AxM II 160.320.4 AxM II 200.400.4 Units Voltage supply 0 - 460 ± 10% Vac 3 phase Auxiliary feeding voltage 22-30/10A Input current Arms Frequency 0 - 400 Nominal power Current output, axis <...
  • Page 19 Sincos encoder 5 channels (2 absolute analog tracks/2 incremental analog tracks/index) Incremental encoder (sinusoidal/digital) Main Encoder (500kHz) Motor Feedback options Sensorelss algorithm (w/o feedback) (2 indipendent high speed Endat serial encoder (default) inputs,main and secondary) Resolver Incremental digital encoder without commutation tracks (500kHz) Secondary Encoder (500kHz) Endat serial encoder...
  • Page 20 AxM-II (2011-10).indd 22 18/10/11 15:15...
  • Page 21: Content Of The

    ConTenT Of THe PaCkage Phase Motion Control AxM-II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 23 18/10/11 15:15...
  • Page 22: The Standard Package Contains

    (position) and integral of The firmware is originated in the Phase Motion Control Labs and it cannot be altered by the end position (to obtain a user. Periodically firmware updates are released and they are made allowable on the Internet site zero position error).
  • Page 23 AxM-II / AxP to be a control center of the whole driven system, using his proprietary software entirely protected against imitation and competition. Standard Phase applications: Together with AxM-II / AxP drives a set of Standard Applications are supplied with source code.
  • Page 24 AxM-II (2011-10).indd 26 18/10/11 15:15...
  • Page 25: Electric Installation

    Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 27 18/10/11 15:15...
  • Page 26: Connections General Outline

    3 + 1 shielded cable. Use one GND screw of the drive to connect the cable shield. phase supply only; Connect single phase power supply to two pins of R, S or T using a shielded cable as well. voltage must be...
  • Page 27: Emc Filter

    Auxiliary supply connection: Connect a 24V (22-30V) stabilized voltage, minimum current 0,6A to the connector U1 ac- If the chosen sensor cording to the diagram of par. 7.1. is a Resolver, the cable to be used must have the Position sensor connection: duplexes twisted and individually Connect the signals required by the used sensor to the Encoder connector (E1) according to...
  • Page 28 AxM-II (2011-10).indd 30 18/10/11 15:15...
  • Page 29: Hardware Description

    HARDwARe DeSCrIPTION Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 31 18/10/11 15:15...
  • Page 30: Power Stage

    PoweR STage » Innovative Ac-Ac converter without DC bus electrolytic capacitor, which provides instant availability at power-on and correct input current waveform, in line with the future IEC 555 norm; » Auto tuning of current limit vs. supply voltage and ambient temperature; single drive for 0-240 Vac (AxP) or 198-460 Vac (AxM) supply;...
  • Page 31: Hardware

    Communications (connectors S1, C1, X1 e X2): » serial asynchronous interface RS232 / RS422 / RS485 » CiA CANOpen DS301 / DSP402 V4.02 fieldbus interface » EtherCAT (COE) real-time ethernet fieldbus HARDwARe » IP 20 Cabinet protection, with internal RFI shield, »...
  • Page 32 AxM-II (2011-10).indd 34 18/10/11 15:15...
  • Page 33: Electrical Connections

    ConneCTions Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 35 18/10/11 15:15...
  • Page 34 EtherCAT OUT EtherCAT IN Ground Connection | Axm ii / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 36 18/10/11 15:15...
  • Page 35: User Connectors (U1 /U2)

    UseR ConneCToRs (U1 /U2) Remuvable Terminal Board, Phoenix 12 pin - cod. FK-MC 0.5/12-ST-2.5 To obtain a good USER CONNECTOR U1 performance of Name Type Function Signal description the analog input Analog input Direct differential input +/-10V, Zin = 10Kohm, connect the RxN if not used connect to GND pin to the reference...
  • Page 36: Encoder Connector (E1)

    enCoDeR ConneCToR (e1) To allow the connection of different encoders some pins have more than one function. Select the encoder type in the system table to activate the right connection. Cannon connector subD 15 pin, male plug Drive Connector PTC+/Kty Cos-/H2/EndatClock- Sin+ seen from...
  • Page 37 Sincos Encoder Connections Table Ultract III Signal Connector Size 1 - M23 - 17 Pin Name Type Function Signal description GND / PTC- / KTY- Supply 0V Supply ground and thermal sensor Encoder ground SIN + Analog input Encoder absolute channel 1 Vpp differential COS + Multifunction input...
  • Page 38 Endat Encoder Connections Table Ultract III Signal Connector Size 1 - M23 - 17 Pin WARNING Maximum cable length with ENDAT encoder 40 mt Name Type Function Signal description GND / PTC- / KTY- Supply 0V Supply ground and thermal sensor Encoder ground - - - ENDATCLK+...
  • Page 39 Digital Line Driver Encoder Connections Table Ultract III Signal Connector Size 1 - M23 - 17 Pin Name Type Function Signal description GND / PTC- / KTY- Supply 0V Supply ground and thermal sensor Encoder ground - - - Multifunction input Hall sensor Multifunction input Hall sensor...
  • Page 40 Resolver Connections Table: Ultract III Signal Connector Size 1 - M23 - 17 Pin Adopt a cable with individually shielded twisted pairs and connect all the internal shields to the pin 1 of the connector; connect the external shield to the connector body. Name Type Function...
  • Page 41: Can Connector (C1)

    CAn CONNeCTOr (C1) Cannon connector sub D 9 pin, Male plug C1 connector can be used for CAN field bus line plus the auxiliary CAN L A- / Clock - encoder signals or alternatively the encoder simolation. Index- Shield B+ / Data + The selection and the configuration is made by some system param- eters.
  • Page 42: Axm Ii S1 Power Connections

    Triphase power supply resistor short-circuit, 0 – 460V Mains phase Triphase power supply with a jumper wire, the pins BR+ Motor phase A Motor power supply Blu / A and DC+; to use Motor phase B Motor power supply Red / B...
  • Page 43 Relay Connector (R1) Phoenix terminal board 3 poles – cod. MC 1.5/3-ST-3,81 Name Type Function Signal description N.C. NC relay Relay normally closed contact To be used as Drive Ok N.O. NO relay Relay normally open contact signal Relay Common Common relay contact Standard RS 232 DCE (+ Rs 485) + Auxiliary CAN Cannon connector sub D 9 pin, female plug...
  • Page 44: Axm Ii S2 Power Connections

    Triphase power supply Power Connector (P1) Motor Output Phoenix terminal board 8 poles Name Type Function Description Motor phase A Motor power supply Blu / A Motor phase B Motor power supply Red / B Motor phase C Motor power supply...
  • Page 45 Relay Connector (R1) Phoenix terminal board 3 poles – cod. MC 1.5/3-ST-3,81 Name Type Function Signal description N.C. NC relay Relay normally closed contact To be used as Drive Ok N.O. NO relay Relay normally open contact signal Relay Common Common relay contact Standard RS 232 DCE (+ Rs 485) + Auxiliary CAN Cannon connector sub D 9 pin, female plug...
  • Page 46: Axm Ii S3 Power Connections

    Triphase power supply Power Connector (P1) Motor Output Phoenix terminal board 8 poles Name Type Function Description Motor phase C Motor power supply Yellow / C Motor phase B Motor power supply Red / B Motor phase A Motor power supply...
  • Page 47 Relay Connector (R1) Phoenix terminal board 3 poles – cod. MC 1.5/3-ST-3,81 Name Type Function Signal description N.C. NC relay Relay normally closed contact To be used as Drive Ok N.O. NO relay Relay normally open contact signal Relay Common Common relay contact Standard RS 232 DCE (+ Rs 485) + Auxiliary CAN Cannon connector sub D 9 pin, female plug...
  • Page 48: Axm Ii S4 Power Connections

    Rectified power supply Power Connector (P1) Motor Output Phoenix terminal board 3 poles Name Type Function Description Motor phase A Motor power supply Blu / A Motor phase B Motor power supply Red / B Motor phase C Motor power supply...
  • Page 49 P1 Connector – AUX Power Phoenix terminal board 4 poles Name Type Function Signal description 24 V_AUX Auxiliary supply Auxiliary supply of power board circuits Voltage: 24 Vdc 24 Vdc Auxiliary supply Auxiliary supply of power board circuits Voltage: 24 Vdc 24 Vdc Auxiliary supply Auxiliary supply of power board circuits...
  • Page 50: Axm Ii S5 Power Connections

    Rectified power supply Power Connector (P1) Motor Output Phoenix terminal board 3 poles Name Type Function Description Motor phase A Motor power supply Blu / A Motor phase B Motor power supply Red / B Motor phase C Motor power supply...
  • Page 51 P1 Connector – AUX Power Phoenix terminal board 4 poles Name Type Function Signal description 24 V_AUX Auxiliary supply Auxiliary supply of power board circuits Voltage: 24 Vdc 24 Vdc Auxiliary supply Auxiliary supply of power board circuits Voltage: 24 Vdc 24 Vdc Auxiliary supply Auxiliary supply of power board circuits...
  • Page 52: Connection Example

    5.10 CONNeCTION exAmPle Make the jumper with 1,5 mm wire between BR+ and DC+ to use the internal braking resis- tor. If an external resistor is connected to pins BR- and DC+ the jumper must not be done. | Axm ii / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 54 18/10/11 15:15...
  • Page 53: First Installation And Tests

    TeSTS Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 55 18/10/11 15:15...
  • Page 54: Needed For First Test

    » AxM II / AxP drive and Phase brushless motor. » Power Supply 198-465 Vac tri-phase for AxM-II or 110-230Vac single or tri-phase for AxP. Not needed for parameters configuration and application download. » 22-30 Vdc > 0,6 A auxiliary supply;...
  • Page 55: Cokpit Tool Start Up And Parameters Configuration

    “BAsiC” moDe DeFiniTions Phase Motion Control supplies the AxM II / AxP drive with Basic application downloaded. This mode allows the current and speed motor control. Commands and controls are given by activation of proper signals to digital inputs, while the current and speed values by analog inputs.
  • Page 56: Plc Application Use

    This output is enabled when the drive activates the set references. PlC APPliCATion uSe In addition to the basic application, it could be useful to develop additional features. Phase Motion Control supplies some standard applications (SpeedV and Positioneer) that generally satisfying the most common control requests.
  • Page 57 With Browse button select the firmware file to download Ex. “SysApp-1-4-291-xxxx-xx.sre” Press Enable button to enable drive receiving new firmware, then press Load to effectively start code download. When finish Reset the drive. We supply different kind of drive with different hardware settings so a files list are available. It is important select the right file.SRE to download.
  • Page 58 AxM-II (2011-10).indd 60 18/10/11 15:15...
  • Page 59: Emergency And Power Fail Condition Handling

    POWer FAil ConDiTion HaNDlINg Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 61 18/10/11 15:15...
  • Page 60: General Informations

    GeneRAl INfOrMaTIONS The AxM II / AxP platform has been designed with two completely separate power supplies. The power circuit is fed by the mains voltage, without preload timing; while the control circuit needs to be fed by a separate unregulated 24 V supply. This is converted, by the internal switching regulator, in order to supply all internal services and motor encoders at the appropriate voltages.
  • Page 61: Error Codes

    CoDes Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 63 18/10/11 15:15...
  • Page 62: Axm Ii / Axp Drive's Alarm List

    Code Alarm Type Description Suggested Action Panel’s leds Software An internal error occurred in the Call the Phase Motion Error regulation and control firmware. Control service. One of the PLC task time is If a user application is Overtime longer of its activation time.
  • Page 63 Code Alarm Type Description Suggested Action Panel’s leds Absolute Absolute encoder fail Check parameters encoder fail configuration and encoder connections. Incremental Incremental encoder fail Check parameters encoder fail configuration and encoder connections. Temperature Too high temperature on power Too heavy work cycle or Fail drive circuit problem in the cooling circuit...
  • Page 64 AxM-II (2011-10).indd 66 18/10/11 15:15...
  • Page 65: Ce Conformity

    ConFoRmiTy Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 67 18/10/11 15:15...
  • Page 66: Introduction: Ec Directives

    EMCD remains the sole responsibility of the system designer or user. In order to assist their Customers, Phase Motion Control have already proved and certified the conformity of a CE-typical system to the EMC directive (see following chapter) with the AxM digital platforms and the ULTRACT III brushless motors.
  • Page 67: Installation

    EC Low Voltage Directive 72/23/EWG and under the responsibility of: Phase Motion Control S.p.A., Via Adamoli 461, 16141 Genova The applied standards are the following: IEC 34-1, 34-5,34-6, 34-11, 34-14 e IEC 72;...
  • Page 68: Installation As Specified

    EC directive relating to EMC of the “Regula- tion about the electromagnetic compatibility of devices”. Phase Motion Control has verified the conformity of controllers integrated into a “typical” drive system (see below). The user can use this example as a reference to design a system in according to EMCD.
  • Page 69 The conformity with EMC directive cannot be verified on such components. To assist its own customers, Phase Motion Control declares that AXV drives running Ultract III motors assembled in accordance with the instructions above and completed with the filter SHAFFNER FN251/16/07 or something equivalent, with up to 100 meters of shielded-...
  • Page 70 AxM-II (2011-10).indd 72 18/10/11 15:15...
  • Page 71: Safety Instruction

    INSTruCTIONS Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 73 18/10/11 15:15...
  • Page 72: Important Directions For Use

    10.1 imPoRTAnT DIreCTIONS fOr uSe Appropriate Use Introduction PMC products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability. The products may only be used in the manner that is defined as appropriate. If they are used in an inappropriate manner, then situations can develop that may lead to property damage or injury to personnel.
  • Page 73: Safety Instructions For Electric Drives And Controls

    The drive controllers may only be operated under the assembly and installation conditions described in this documentation, in the specified position of normal use and under the ambient conditions as described (temperature, degree of protection, humidity, EMC, etc.). Inappropriate Use Using the drive controllers outside of the operating conditions described in this documenta- tion and outside of the indicated technical data and specifications is defined as “inappro- priate use”.
  • Page 74 tion and maintenance are prerequisites for optimal and safe operation of this device. » Only assign trained and qualified persons to work with electrical installations: Only persons who are trained and qualified for the use and operation of the device may work on this device or within its proximity.
  • Page 75: Instructions With Regard To Specific Dangers

    Hazards by Improper Use High electric voltage and high working current! Risk of death or severe bodily injury by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by unintentional motor movements! DANGER High electric voltage because of incorrect connection! Risk of death or bodily injury by electric shock! WARNING Health hazard for persons with heart pacemakers, metal implants and hearing aids in...
  • Page 76 to prevent reconnection. » With electrical drive and filter components, observe the following: Wait 30 minutes after switching off power to allow capacitors to discharge before beginning to work. Measure the voltage on the capacitors before beginning to work to make sure that the equipment is safe to touch.
  • Page 77 » improper or wrong wiring of cable connections » incorrect operation of the equipment components » wrong input of parameters before operation » malfunction of sensors, encoders and monitoring devices » defective components » software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation.
  • Page 78 system and the installation for possible malfunctions in all possible positions of normal use before initial startup. If necessary, perform a special electromagnetic compatibility (EMC) test on the installation. Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and perma- nent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids.
  • Page 79 Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! CAUTION » Observe the general construction and safety regulations on handling and assembly. » Use suitable devices for assembly and transport. » Avoid jamming and bruising by appropriate measures. Always use suitable tools.
  • Page 80 AxM-II (2011-10).indd 82 18/10/11 15:15...
  • Page 81: Appendix

    APPenDix Phase Motion Control AxM II / AxP Configurable Motion Control Platform AxM-II (2011-10).indd 83 18/10/11 15:15...
  • Page 82: Axm I S1 Power Connection

    0 – 460V Mains phase Triphase power supply DC bus negative DC-bus parallel connection Rectifi ed power supply possible Motor phase A Motor power supply Blu / A Motor phase B Motor power supply Red / B Motor phase C...
  • Page 83 appendix | AxM-II (2011-10).indd 85 18/10/11 15:15...
  • Page 84 AxM-II (2011-10).indd 86 18/10/11 15:15...

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