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Phase AxN series Installation Manual

Configurable motion control platform. size5
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AxN
CONFIGURABLE MOTION
CONTROL PLATFORM
Installation Manual
Support Model：
AxN Size5: AxN 90.150.4, AxN 110.200.4
0
Version：V1.0(E)

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Summary of Contents for Phase AxN series

  • Page 1 CONFIGURABLE MOTION CONTROL PLATFORM Installation Manual Support Model： AxN Size5: AxN 90.150.4, AxN 110.200.4 Version：V1.0(E)

  • Page 3: Table Of Contents

    Summary Mechanical Installation ......................3 Notes for Operation ...................... 3 Installation Environment ....................4 Overall Dimensions ....................... 5 Installation Orientation ....................6 Installation Spacing ....................... 7 Main Circuit Wiring ........................8 AC Power Supply Input ....................8 2.1.1 AC Power Supply Requirement ................8 2.1.2 AC Power Supply Cable Fabrication ..............
  • Page 4 4.4.1 Main CAN ......................49 4.4.2 Auxiliary Encoder ..................... 51 EtherCAT IN/OUT——EtherCAT Port ................52 U1/U2 —— User Connectors ..................53 U3/U4 —— Insulated User Connectors ..............55...

  • Page 5: Mechanical Installation

    1 Mechanical Installation 1.1 Notes for Operation Avoid Please be sure to avoid: penetration of damp into the device; aggressive or conductive substances in the immediate vicinity; explosive and flammable substances in the immediate vicinity; drill chippings, screws or foreign bodies dropping into the device; ventilation openings being covered over, as otherwise the device may be damaged Note Note the following points:...

  • Page 6: Installation Environment

    1.2 Installation Environment To help prolong the optimum performance life of the drive, install the drive in the proper environment. The table below provides description of the appropriate environment for the drive. Environment Condition Installation Area Indoor 0℃ to 40℃, up to 50℃ with power reduction (2%/℃) Drive reliability improves in environments without wide temperature fluctuations.

  • Page 7: Overall Dimensions

    1.3 Overall Dimensions...

  • Page 8: Installation Orientation

    1.4 Installation Orientation To maintain proper cooling, install the AxN drive upright inside the switch cabinet as illustrated below: WARNING: The airflow inside the drive must be upright after installation as illustrated below. If other form of installation must be taken, CONNECT PMC ENGINEER BEFORE INSTALLATION. Installation Orientation of AxN Size5...

  • Page 9: Installation Spacing

    1.5 Installation Spacing To maintain sufficient space for airflow and wiring, the space between AxN drive and other device (including other AxN drives) must comply the requirement below. Correct Installation Spacing of AxN Series Drive Distance Description The distance between the top of the switch cabinet, to ensure enough ＞100mm...

  • Page 10: Main Circuit Wiring

    2 Main Circuit Wiring 2.1 AC Power Supply Input 2.1.1 AC Power Supply Requirement Mains Supply AxN Series 150 ~ 500Vac Voltage Type Three-phase AC power Frequency 50/60Hz ±10% (45 ~ 66Hz) Fluctuation of Frequency Asymmetry ±3% 2.1.2 AC Power Supply Cable Fabrication AC power supply cable is the cable which connect the AxN Size5 Drive with the filter.
  • Page 11 Use a 60mm heat-shrink tube to fix the grounding shield and leave 40mm shield outside. Step 6: Make the Phase Wires Choose 3 wires of the cable as the phase wires (R, S and T). Crimping pre-insulated Terminals on the wires will enhance the connection stability and simplicity between the cable and drive. AxN Size5 series drives are recommended to use the RNY Series Ring Terminals manufactured by KST.
  • Page 12 Step 7: Connect the PE wire with Shield Use the same method to make the remaining wire as the PE wire. Then crimp the PE wire into the Ring Terminal along with the drainage line. Refer to the following table to select the appropriate terminal: Ring AxN Size5...

  • Page 13: Ac Power Supply Input Installation

    2.1.3 AC Power Supply Input Installation Step 1: Check the Power Supply Type and Voltage Make sure that the mains power supply is a 3 phase AC power supply, and its voltage is 150 ~ 500 Vac. Step 2: Install the Filter Connect the filter to the AC power supply.
  • Page 14 corresponding terminals: T to T, S to S and R to R. Then use a 6mm blade screw driver to tight the screws. Step 5: Install Grounding Wire Use a 6mm hexagonal torque wrench to loosen the hexagonal screw on either PE Terminal which is on the drive’s body.
  • Page 15 Step 6: Cable Fixing Use a hose clamp to fix the cable on the cable support. Make sure that the cable shield has a large- area contact against the cable support, so that they can together be grounded through drive housing.

  • Page 16: Dc Power Supply Input

    2.2 DC Power Supply Input 2.2.1 DC Power Supply Requirement Main Supply AxN 90.150.4 AxN 110.200.4 Voltage 565V Type DC power Fluctuation of Voltage 0 ~ 800V Nominal Power 62.4KW 76.2 KW Peak Power 103.9KW 138.6 KW 2.2.2 DC Power Supply Cable Fabrication DC power supply cable is the cable which connect the AxN Size5 Drive with the DC power supply.
  • Page 17 Step 5: Fix the Grounding Shield Use a 60mm heat-shrink tube to fix the grounding shield and leave 40mm shield outside. Step 6: Make the Phase Wires Choose 2 wires of the cable as DC+ and DC-. Crimping pre-insulated Terminals on the wires will enhance the connection stability and simplicity between the cable and drive.
  • Page 18 Step 7: Connect the PE wire with Shield Use the same method to make the remaining wire as the PE wire. Then crimp the PE wire into the Ring Terminal along with the drainage line. Refer to the following table to select the appropriate terminal: Ring AxN Size5...

  • Page 19: Dc Power Supply Input Installation

    2.2.3 DC Power Supply Input Installation Step 1: Check the Power Supply Type and Voltage Make sure that the mains power supply is a DC power supply, and its voltage is 0 ~ 800 Vdc. Step 2: Find out the DC Power Input Terminals PE, DC+ and DC-, these are the three terminals called DC Power Input Terminals.
  • Page 20 Step 4: Install Grounding Wire Use a 6mm hexagonal torque wrench to loosen the hexagonal screw on either PE Terminal which is on the drive’s body. Fix the grounding wire on the PE terminal. Step 6: Cable Fixing Use a hose clamp to fix the cable on the cable support. Make sure that the cable shield has a large-...
  • Page 21 area contact against the cable support, so that they can together be grounded through drive housing.

  • Page 22: Brake Resistor

    This can cause an overvoltage situation when the regenerative energy flows back into the DC bus capacitors. A brake resistor prevents these overvoltage faults. AxN Series Drive has an internal brake resistor inside the drive. And it can also connect an external brake resistor (Recommended).

  • Page 23: External Brake Resistor

    Step 3: Shortcut DC+ and Brk+ Use a 6mm blade screw driver to loosen the screws on DC+ and Brk+ Terminals which are in the drive’s Power Supply Input Port (P1). Then, use the shortcut wire to shortcut DC+ and Brk+. 2.3.3 External Brake Resistor The External Brake Resistor must be sized properly in order to dissipate the required power to decelerate the load in desired time.

  • Page 24: External Brake Resistor Installation

    Resistance The selection of the external brake resistor resistance must be proper. If the resistance is smaller than Minimum Resistance, the IGBT might be damaged by the overload brake current. And if the resistance is bigger than Maximum Resistance, the brake procedure might be abort because of the high DC-Bus Voltage (over 900V).
  • Page 25 top of the drive. Refer to the following figures for exact locations and terminal Assignment. Step 4: Insert Wires into Corresponding Terminals Use a 6mm blade screw driver to loosen the screws on DC+ and Brk- Terminals which are in the drive’s Power Supply Input Port (P1).
  • Page 26 Step 6: Resistance Measurement Use an avometer to measure the resistance between DC+ and Brk-. Compare it with the resistance of the external resistor, if they are the same, then the external resistor has been correctly installed. WARNING: DO NOT BYPASS THIS STEP! This step can prevent malfunctions like wires shortcut, brake resistor fault and so on.

  • Page 27: Motor Power Output

    And the motor side fabrication differs from different motors. If the motor is manufactured by Phase Motion Control, our Prefabricated Motor Power Output Cables are recommended. Refer to: Appendix: Prefabricated Cable——5.1 Motor Power Output cable for more details.
  • Page 28 Use a 60mm heat-shrink tube to fix the grounding shield and leave 40mm shield outside. Step 6: Make the Phase Wires Choose 3 wires of the cable as phase wires: U, V, W. Crimping pre-insulated Terminals on the wires will enhance the connection stability and simplicity between the cable and drive. AxN Size5 series drives are recommended to use the RNY Series Ring Terminals manufactured by KST.
  • Page 29 terminal: Ring AxN Size5 d2(mm) W(mm) F(mm) E(mm) D(mm) d1(mm) Terminals AxN 90.150.4 RNYBS22-6 12.2 15.1 AxN 110.200.4 RNYBS22-6 12.2 15.1 Step 8: Check and Mark Check every wire and the connection between shield and PE wire, then label each wire.

  • Page 30: Motor Power Output Installation

    Use a 6mm blade screw driver to loosen the screws on U, V and W Terminals which are in the drive’s Motor Power Output Port (P2). Insert the motor power output cable’s phase wires into the corresponding terminals: U to A, V to B and W to C. Then use a 6mm blade screw driver to tight the screws.
  • Page 31 Step 3: Install Grounding Wire Use a 6mm hexagonal torque wrench to loosen the hexagonal screw on either PE Terminal which is on the drive’s body. Fix the grounding wire on the PE terminal. Step 4: Cable Fixing Use a hose clamp to fix the cable on the cable support. Make sure that the cable shield has a large- area contact against the cable support, so that they can together be grounded through drive housing.

  • Page 33: Control Circuit Wiring

    3 Control Circuit Wiring 3.1 Auxiliary Power Supply (AUX_Power) 3.1.1 Auxiliary Power Supply Requirement Main Supply AxN Size5 Voltage Type DC power Fluctuation of Voltage ±15% (22.8 ~ 25.2V) Nominal Power 192W Nominal Current 3.1.2 Auxiliary Power Supply Cable Fabrication This manual only mention the fabrication of auxiliary power supply port on AxN drive side.

  • Page 34: Auxiliary Power Supply Installation

    Step 2: Find out the Auxiliary Power Supply Port (AUX_Power) AxN Series Drive’s Auxiliary Power Supply Port (Female Plug, 4Pin) is on the right bottom of the drive. And a corresponding Auxiliary Power Supply Terminal (Male Plug, 4Pin) is provided in the accessories.
  • Page 35 Normal version AxN Series Drive does not have the STO function. If you want to use the STO function, you must order a STO version AxN Series Drive. There are 2 pins which are related to the STO function, 24V_SAF_H and 24V_SAF_L. If you cut either of these pins’ power, STO will be activated and the motor will stop.

  • Page 36: System Relay (R1)

    Relay normally closed contact Diagram AxN Series Drive use a relay to indicate the status. When Drive is power off or system is not ready, the circuit is connected between N.C. (Normally Closed) and Com. In the meantime, the circuit is...
  • Page 37 When the drive is ready, N.O. connects Com and N.C. disconnects Com, illustrated as below.

  • Page 38: Communication Port

    4 Communication Port 4.1 Overview of Communication Port Panel Name Function Description SinCos, Endat, Digital Incremental with Hall, Encoder Connector Resolver and Hiperface 4 Analog Inputs, 2 Analog Outputs; U1/U2 User Connectors 8 Digital Inputs, 4 Digital Outputs Serial Bus Connector RS232, RS422 and RS485 / Secondary CAN CAN Connector Main CAN / Auxiliary Encoder...

  • Page 39: E1 -- Main Encoder Port

    Refer to: Appendix: Prefabricated Cable——5.2 Encoder Cable for more details. Location AxN Series Drive’s Main Encoder Port (Female Plug, 15 Pin D-Sub) is on the right bottom of the Communication Port Panel. Refer to the following figures for exact location.

  • Page 40: Sincos Encoder

    4.2.1 Sincos Encoder Pin Assignment Name Function Signal Description Supply ground Encoder ground SIN+ Encoder absolute channel 1 Vpp differential COS+ Encoder absolute channel 1 Vpp differential COS- Encoder absolute channel 1 Vpp differential SIN- Encoder absolute channel 1 Vpp differential +Vcc Encoder supply, 5Vdc Positive supply voltage...

  • Page 41: Endat Encoder

    4.2.2 Endat Encoder Pin Assignment Name Function Signal Description Supply ground Encoder ground —— —— —— CLOCK+ Endat clock CLOCK- Endat clock —— —— —— +Vcc Encoder supply, 8Vdc Positive supply voltage —— —— —— KTY+ Thermal sensor positive DATA- Endat data ——...

  • Page 42: Digital Incremental Encoder With Hall

    4.2.3 Digital Incremental Encoder with Hall Pin Assignment Name Function Signal Description Supply ground Encoder ground —— —— —— Hall sensor Hall sensor Hall sensor +Vcc Encoder supply, 8Vdc Positive supply voltage Encoder incremental channel KTY+ Thermal sensor positive Encoder index ——...

  • Page 43: Resolver

    4.2.4 Resolver Pin Assignment Name Function Signal Description —— —— —— SIN+ Absolute channel Differential signal COS+ Absolute channel Differential signal COS- Absolute channel Differential signal SIN- Absolute channel Differential signal —— —— —— —— —— —— KTY+ Thermal sensor positive ——...

  • Page 44: Hiperface Encoder

    4.2.5 Hiperface Encoder Pin Assignment Name Function Signal Description Supply ground Encoder ground —— —— —— —— —— —— —— —— —— —— —— —— +Vcc Encoder supply, 8Vdc Positive supply voltage COS+ Process data channel KTY+ Thermal sensor positive DATA- RS-485 parameter channel ——...

  • Page 45: S1 -- Serial Bus Port

    Location AxN Series Drive’s Serial Bus Port (Male Plug, 9 Pin D-Sub) is on the downside of drive‘s communication port panel. Refer to the following figures for exact location. 4.3.1 RS-232...
  • Page 46 A minimal "3-wire" RS-232 connection consisting only of transmit data, receive data, and ground, is commonly used when the full facilities of RS-232 are not required. And it also the minimal connection requirement of Cockpit communication with AxN Series Drive. Connection table 1) N/C——No Connection;...
  • Page 47 When the controller has a full facilities of RS-232, "7-wire" connection is the maximal connection which AxN series drive can support. NOTE: Do NOT use "9-wire" connection, AxN series drive do not support DCD and RI function. Connection table 1) N/C——No Connection;...

  • Page 48: Rs422/485

    4.3.2 RS422/485 Pin Assignment RS-422 RS-485 Function RX－ RX－(LN－) Receive Data - Transmit Data + TX＋ TX＋(LN＋) Ground connection TX－ TX－(LN－) Transmit Data - RX＋ RX＋(LN＋) Receive Data + RS-422 Connection Table RS-485 Connection Table...

  • Page 49: Auxiliary Can

    2) Connector back shell shielded 360°(Both ends); 3) ● means that the shield or cable should connect to connectors. 4.3.3 Auxiliary CAN AxN Series Drive supports CANOpen protocol and has two independent CAN controller. The auxiliary CAN controller links to the S1 connector. Pin Assignment...
  • Page 50 Connection diagram Note: Only the first and the last CAN node device should use a 120Ω terminal resistor.

  • Page 51: C1 -- Main Can Port

    4.4 C1 —— Main CAN Port AxN Series Drive’s Main CAN Port (C1) connects to the main CAN controller inside the AxN drive. It the default CAN network port of AxN drive. Moreover, C1 port can also be used as Auxiliary Encoder Port.
  • Page 52 Connection Table 1) N/C——No Connection; 2) Connector back shell shielded 360°(Both ends); 3) ● means that the shield or cable should connect to connectors. Connection diagram Note: Only the first and the last CAN node device should use a 120Ω terminal resistor.

  • Page 53: Auxiliary Encoder

    4.4.2 Auxiliary Encoder C1 port is also the Auxiliary Encoder Port. It supports Endat Encoder IN, Incremental Encoder IN and Simulated Incremental Encoder OUT. The output voltage of Simulated Incremental Encoder is 0 ~ 3.3V. Endat Encoder (IN) Name Function DATA+ Endat Data Ground connection...

  • Page 54: Ethercat In/Out--Ethercat Port

    EtherCAT IN and EtherCAT OUT. Port Location AxN Series Drive’s EtherCAT Port is on the upside of drive‘s communication port panel, formed by two RJ45 100Base-TX female plug. Refer to the following figure for exact location. Pin Assignment...

  • Page 55: U1/U2 -- User Connectors

    4.6 U1/U2 —— User Connectors Port Location AxN Series Drive’s User Connectors (Male Plug, 2 × 12 pin) are on the left bottom of the Communication Port Panel. Refer to the following figure for exact location. Pin Assignment User Connector U1...
  • Page 56 User Connector U2 Name Function Signal Description Analog reference ground Analog signals reference Differential analog input +/-10V, Zin=10KΩ Differential analog input +/-10V, Zin=10KΩ Programmable analog output +/-10V f.s., 30 mA Analog reference ground Analog signals reference Programmable digital input 6.6 kΩ to ground, 20-30 V Programmable digital input 6.6 kΩ...

  • Page 57: U3/U4 -- Insulated User Connectors

    4.7 U3/U4 —— Insulated User Connectors Port Location AxN Series Drive’s Insulated User Connectors (Male Plug, 2 × 12 pin) are on the right of the Communication Port Panel. Refer to the following figure for exact location.
  • Page 58 Pin Assignment Insulated User Connector U3 Name Function Signal Description Insulated analog output channel No.0: IS_AO0P Programmable analog output ±10V f.s., 30 mA Insulated analog output channel No.0: IS_AO0G Analog reference ground Insulated reference ground Insulated analog output channel No.1: IS_AO1P Programmable analog output ±10V f.s., 30 mA...

This manual is also suitable for:

Axn 90.150.4Axn 110.200.4

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