Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Horizon Fitness T101S
Summary of Contents for Horizon Fitness T101S
- Page 1 T101S & T202-03 Service Manual...
-
Page 4: Table Of Contents
........................8 2.2 Tension and Centering the Running Belt ....................10 CHAPTER 3: CONSOLE INSTRUCTION 3.1 Console Overview ..........................11 3.1.1 T101S Console Overview ........................3.1.2 T202-03 Console Overview ........................ 3.2 Display Window Indication ........................13 3.3 Getting Started & Selecting a Workout .................... - Page 5 CHAPTER 6: PART REPLACEMENT GUIDE 6.1 Motor Cover Replacement ........................36 6.2 Rear Roller Replacement ........................37 6.3 Side Rail Replacement ........................38 6.4 Running Deck Replacement ........................ 39 6.5 Front Roller Replacement ........................40 6.6 Running Belt Replacement ........................41 6.7 Motor Control Board (MCB) Replacement ..................
-
Page 6: Chapter 1: Serial Number Location
CHAPTER 1: Serial Number Location 1.1 SERIAL NUMBER LOCATION 1.1.1 T101S... - Page 7 CHAPTER 1: Serial Number Location 1.1.2 T202-03...
-
Page 8: Chapter 2: Preventative Maintenance
CHAPTER 2: Preventative Maintenance 2.1 PREVENTATIVE MAINTENANCE Preventative maintenance is the key to smoothly operating equipment, as well as keeping the user’s liability to a minimum. Equipment needs to be inspected at regular intervals. Defective components must be replaced immediately. Improperly working equipment must be kept out of use until it is repaired. - Page 9 CHAPTER 2: Preventative Maintenance 2.1 PREVENTATIVE MAINTENANCE-CONTINUED EVERY 6 MONTHS OR 150 MILES It is necessary to lubricate your treadmill running deck every six months or 150 miles (240 kilometers) to maintain optimal performance. Once the treadmill reaches 150 miles (240 kilometers), the console will display the message “LUBE”...
-
Page 10: Tension And Centering The Running Belt
CHAPTER 2: Preventative Maintenance 2.2 TENSIONING & CENTERING THE RUNNING BELT If you can feel a slipping sensation when running on the treadmill, the running belt must be tightened. In most cases, the belt has stretched from use, causing the belt to slip. This is a normal and common adjustment. To eliminate this slipping, turn the treadmill off and tension both the rear roller bolts using the supplied Allen wrench, turning them ¼... -
Page 11: Chapter 3: Console Instruction
CHAPTER 3: Console Instruction 3.1 CONSOLE OVERVIEW 3.1.1 T101S Console Overview Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use. A) LCD display window: time, distance, calories, incline, speed, heart rate and fan. -
Page 12: T202-03 Console Overview
CHAPTER 3: Console Instruction O) Stop / Hold to reset: used to stop machine and also will reset machine when held down. P) Safety key: enables treadmill when safety key is inserted. Q) Speakers: plays music through speakers when connected to your media player. R) Storage pockets: holds personal items, e.g. -
Page 13: Display Window Indication
R) STORAGE POCKETS: holds personal items, e.g. water bottle, brought with you. 3.2 DISPLAY WINDOWS INDICATION T101S • TIME: Shown as minutes: seconds. View the time remaining or the time elapsed in your workout. • DISTANCE: Shown as km. Indicates distance traveled or distance remaining during your workout. - Page 14 CHAPTER 3: Console Instruction T202-03 • TIME: Shown as minutes: seconds. View the time remaining or the time elapsed in your workout. • DISTANCE: Shown as km. Indicates distance traveled or distance remaining during your workout. • CALORIES: Total calories burned or remaining for your workout. •...
-
Page 15: Getting Started & Selecting A Workout
CHAPTER 3: Console Instruction 3.3. GETTING STARTED & SELECTING A WORKOUT T101S GETTING STARTED 1) Check to make sure no objects are placed on the belt that will hinder the movement of the treadmill. 2) Plug in the power cord and turn the treadmill ON. -
Page 16: Program Information
TO RESET THE CONSOLE Hold STOP key for 3 seconds. 3.4. PROGRAM INFORMATION T101S MANUAL: Adjust your speed and incline manually during your workout. User sets time, starting speed and incline. STEPS Promotes healthy activity with 2 step-based workouts calculated using average stride length. Choose from 5000 and 10,000 step workouts. - Page 17 CHAPTER 3: Console Instruction Intervals and Peak Intervals. User sets time and starting level. T202-03 MANUAL: Adjust your speed and incline manually during your workout. User sets time, starting speed and incline. STEPS: Promotes healthy activity with 10 step-based workouts calculated using average stride length. Choose from 1000, 2000, 3000, 4000, 5000, 6000, 7000, 8000, 9000 and 10,000 step workouts.
- Page 18 CHAPTER 3: Console Instruction CALORIES: Set goals for burning calories with six workouts. Choose from 100, 200, 300, 400, 500, and 600 calories burn workouts. User sets starting speed and incline. Calories burned are calculated using weight input by user with the speed and incline of workout. DISTANCE Push yourself and go further during your workout with 10 distance workouts.
- Page 19 CHAPTER 3: Console Instruction ENERGY SAVER (STANDBY MODE) This machine has a special feature called Energy Saver™ mode. This mode is NOT automatically activated. When Energy Saver mode is activated, the display will automatically enter standby mode (Energy Saver mode) after 15 minutes of inactivity.
-
Page 20: Chapter 4: Engineering Mode
CHAPTER 4: Engineering Mode 4.1 ENGINEERING MODE... -
Page 21: Engineering Mode Overview
CHAPTER 4: Engineering Mode 4.2 ENGINEERING MODE OVERVIEW T101S... - Page 22 CHAPTER 4: Engineering Mode T202-03...
-
Page 23: Chapter 5: Troubleshoting
CHAPTER 5: Troubleshooting 5.1 ELECTRIC DIAGRAM T101S... - Page 24 CHAPTER 5: Troubleshooting T202-03...
-
Page 25: Mcb Wiring Instructions
CHAPTER 5: Troubleshooting 5.2 TROUBLESHOOTING-MCB WIRING INSTRUCTIONS T101S MCB wiring instructions CN1------- AC motor cable socket CN2------- AC power cable socket CN3------- Elevation motor cable socket CN4------- Console set cable socket CN5------- Transfer board... - Page 26 CHAPTER 5: Troubleshooting T202-03 MCB wiring instructions CN1------- Power light CN2------- AC power cable socket CN3------- Elevation motor cable socket CN4------- Speed sensor cable socket CN5------- Error light, near the chip CN6----- Console set cable socket CN7-------Transfer board...
-
Page 27: Troubleshooting - No Power To The Console
CHAPTER 5: Troubleshooting 5.3 TROUBLESHOOTING – NO POWER TO THE CONSOLE POWER THE CONSOLE 1) SYMPTOM: a. Turn on the power switch, but the console will not light up. 2) SOLUTION: a. Check if the power cord connected well. - If the power cord connected well but console doesn’t turn on, try another one. b. -
Page 28: Troubleshooting - No Function For Safety Key
CHAPTER 5: Troubleshooting 5.4 TROUBLESHOOTING – NO FUNCTION FOR SAFETY KEY NO FUNCTION FOR SAFETY KEY 1) SYMPTOM: a. The safety key inserted in console, but display window still shows “safety key off”. 2) SOLUTION: a. Check if the safety key totally inserted in the console. - If no, take off and insert again. -
Page 29: Troubleshooting - No Response For Machine (Console&Motor)
CHAPTER 5: Troubleshooting 5.5 TROUBLESHOOTING – NO RESPONSE FOR MACHINE (CONSOLE&MOTOR) THE POWER IS ON, BUT MACHINE RESPONSE 1) SYMPTOM: a. The power is on and the console lights up, but the treadmill does not run when keys are pressed. 2) SOLUTION: a. -
Page 30: Troubleshooting - Incline Motor Issues
CHAPTER 5: Troubleshooting 5.6 TROUBLESHOOTING - INCLINE MOTOR ISSUES INCLINE MOTOR ISSUES 1) SYMPTOM: a. The incline motor does not lift up or down. 2) SOLUTION: a. Enter Engineering Mode, and scroll to ENG 1 (Hardware Test). Press the key “ENTER” first and then the key ”START”. -
Page 31: Troubleshooting - Noise Issues
CHAPTER 5: Troubleshooting 5.7 TROUBLESHOOTING - NOISE ISSUES NOISE ISSUES 1) SYMPTOM: a. Thumping noise twice per rotation on new machine. b. Rubbing / grinding noise. c. High pitched “bell-like” sound from under the motor cover. d. Banging or clunking sound. e. - Page 32 CHAPTER 5: Troubleshooting 5.7 TROUBLESHOOTING - NOISE ISSUES-CONTINUED - Check that the running deck is tightly attached to the frame. - Check the deck shocks for deterioration or crumbling. Replace if needed. - Check to see if the air shock is making this noise, lubricate or replace if needed. f.
-
Page 33: Troubleshooting - Speaker / Audio Issues
CHAPTER 5: Troubleshooting 5.8 TROUBLESHOOTING - SPEAKER / AUDIO ISSUES Speaker / Audio Issues 1) SYMPTOM: a. No sound through the speakers but headphones work. b. No sound through headphones but the speakers work. c. No sound through speakers or headphones. d. - Page 34 CHAPTER 5: Troubleshooting 5.8 TROUBLESHOOTING - SPEAKER / AUDIO ISSUES-CONTINUED - Replace the speaker wiring. - Replace the speakers. e. The speaker or speaker wiring is bad. - Check the speaker wire connections. - Switch the speaker connections from one speaker to the other to see if sound switches sides. - If the sound does not switch sides, replace the speaker board.
-
Page 35: Troubleshooting - Heart Rate Function Issues
CHAPTER 5: Troubleshooting 5.9 TROUBLESHOOTING- HEART RATE FUNCTION ISSUE Heart rate function does not work or is reading incorrectly 1) SYMPTOM: a. The chest strap being used is not making good contact with the user's chest. b. The chest strap is at a low battery status. c. -
Page 36: Chapter 6: Part Replacement Guide
CHAPTER 6: PART REPLACEMENT GUIDE 6.1 MOTOR COVER REPLACEMENT 1) Remove the 2 screws holding the motor cover to the frame (Figures A&B). 2) The cover is secured to the frame with velcro, so you will have to pull up with some force FIGURE A FIGURE B 3) Figure C shows the motor area with the motor cover removed. -
Page 37: Rear Roller Replacement
CHAPTER 6: Part Replacement Guide 6.2 REAR ROLLER REPLACEMENT 1) Remove the rear end caps (Figure A). 2) Remove both roller adjustment screws. FIGURE A 3) Remove the roller (Figure C) FIGURE C... -
Page 38: Side Rail Replacement
CHAPTER 6: Part Replacement Guide 6.3 SIDE RAIL REPLACEMENT 1) Remove the rear end cap (Figure A). 2) Slide the rail off the back of the treadmill (Figures B). FIGURE A FIGURE B 4) Reverse Steps 1-2 to install a new side rail. NOTE: After reinstalling the side rail, make sure the rear end cap is on first before tightening the screws for proper gap spacing. -
Page 39: Running Deck Replacement
CHAPTER 6: Part Replacement Guide 6.4 RUNNING DECK REPLACEMENT 1) Remove the motor cover as outlined in Section 6.1. 2) Remove the side rail as outlined in Section 6.3. 3) Remove the end cap 4) Remove the running deck screws (Figure A). FFIGURE A FIGURE B 5) Remove the running deck from the running belt (Figure B) -
Page 40: Front Roller Replacement
CHAPTER 6: Part Replacement Guide 6.5 FRONT ROLLER REPLACEMENT 1) Remove the motor cover as outlined in Section 6.1. 2) Loosen both of the rear roller screws to remove tension from the running belt (Figure A). FIGURE A FIGURE B 4) Remove the spring from the drive belt tensioner. -
Page 41: Running Belt Replacement
CHAPTER 6: Part Replacement Guide 6.6 RUNNING BELT REPLACEMENT 1) Remove the motor cover as outlined in Section 6.1. 2) Remove the rear roller as outlined in Section 6.2. 3) Remove the running deck as outlined in Section 6.4. 4) Remove the front roller as outlined in Section 6.5. 5) Remove the running belt (Figures A). -
Page 42: Motor Control Board (Mcb) Replacement
CHAPTER 6: Part Replacement Guide 6.7 MOTOR CONTROL BOARD (MCB) REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the motor cover as outlined in Section 6.1. 3) Disconnect the wire connectors at the MCB. 4) Remove the 2 screws holding each side of the MCB to the frame (Figures A). -
Page 43: Motor Replacement
CHAPTER 6: Part Replacement Guide 6.8 MOTOR REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the motor cover as outlined in Section 6.1. 3) Use a hook or loop of wire to remove the spring from the drive belt tensioner. 4) Remove the drive belt tensioner 6) Disconnect the motor cable ground wire from the grounding post. -
Page 44: Drive Belt Replacement
CHAPTER 6: Part Replacement Guide 6.9 DRIVE BELT REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the motor cover as outlined in Section 6.1. 3) Use a hook or loop of wire to remove the spring from the drive belt tensioner (Figure A). FIGURE A 4) The tensioner should now pivot away from the drive belt 5) With the tension on the drive belt relieved it can be walked off of the motor pulley... -
Page 45: Incline Motor Replacement
CHAPTER 6: Part Replacement Guide 6.10 INCLINE MOTOR REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the motor cover as outlined in Section 6.1. 3) Lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on its side. 4) Remove the screws from the elevation rack (Figure A). -
Page 46: Console Replacement
CHAPTER 6: Part Replacement Guide 6.11 CONSOLE REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the 2 screws holding the console from the console mast (Figure A). FIGURE A FIGURE B 3) Remove the 4 screws holding the back of console (Figure B). 4) Disconnect the wires connections from the console (Figure C). -
Page 47: Heart Rate Board Service
CHAPTER 6: Part Replacement Guide 6.12 HEART RATE BOARD REPLACEMENT 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 6.12. 3) Loose the screws which fix the heart rate sensor (Figure A). FIGURE A 4) Disconnect the wires connections that go to the heart rate board (Figure B).