Baroness FS900 Owner's Operating Manual
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Baroness FS900 Owner's Operating Manual

Riding sweeper
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Riding Sweeper
Owner's Operating Manual
Serial No.
FS900：10612-
"Required reading"
Read this manual before using the machine.
Ver.1.6

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  • Page 1 Riding Sweeper Owner's Operating Manual Serial No. FS900：10612- "Required reading" Read this manual before using the machine. Ver.1.6...
  • Page 2 FS900 Greeting Thank you for purchasing the Baroness product. This manual describes the proper handling, adjustment, and inspection of your product. We hope you will use the product safely, and take advantage of its best performance.
  • Page 3 The operator is responsible for operating the product properly and safely. Maintenance should only be performed by a certified specialist. If you have any questions concerning maintenance or genuine parts, please contact a Baroness dealer or Kyoeisha. When making inquiries about the product, please specify the product's model designation and serial number.
  • Page 4 When replacing parts, be sure to use genuine Baroness parts or parts designated by Kyoeisha. Note that the Baroness product warranty may not apply to defects caused by the use of parts from other companies. Prior to use, carefully read the following manuals to thoroughly understand the contents for safe and correct operation.

  • Page 5: Table Of Contents

    FS900 Contents Safety .............. Page 1-1 Safe Operating Practices .......Page 1-2 Disposal ............Page 2-1 Recycle and Waste Disposal ......Page 2-2 Product Overview .......... Page 3-1 Specifications ..........Page 3-2 Names of Each Section ......... Page 3-3 Regulation Decals ..........Page 3-3 Safety Signs and Instruction Signs ....
  • Page 6 FS900 Contents...

  • Page 7: Safety

    FS900 Safety Safe Operating Practices ...... Page 1-2 Training ..........Page 1-2 Preparation ..........Page 1-2 Operation ..........Page 1-3 Maintenance and storage ...... Page 1-4 Page 1-1...

  • Page 8: Safe Operating Practices

    FS900 Safety Failure to adequately follow these safety Never allow children or people unfamiliar precautions may cause an accident resulting in with these instructions to use or service the injury or death. machine. Local regulations may restrict the age of the...
  • Page 9 FS900 Safety If fuel is spilled, do not attempt to start the Never operate the machine with damaged engine but move the machine away from guards, shields, or without safety protective the area of spillage and avoid creating any devices in place.
  • Page 10 FS900 Safety Take care when loading or unloading the Do not store fuel near flames. machine into a trailer or a truck. Load or Never allow untrained personnel to service unload the machine in a flat and safe place. machine.
  • Page 11 FS900 Safety Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition. If the fuel tank has to be drained, do this outdoors.
  • Page 12 FS900 Safety Page 1-6 Safe Operating Practices...

  • Page 13: Disposal

    FS900 Disposal Recycle and Waste Disposal ....Page 2-2 About Recycle ........Page 2-2 About Waste Disposal ......Page 2-2 Page 2-1...

  • Page 14: Recycle And Waste Disposal

    FS900 Disposal Recycle and Waste Disposal About Recycle Recycling battery etc. is recommended for environmental conservation and economical use of resources. It may be required by local laws. About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations.

  • Page 15: Product Overview

    FS900 Product Overview Specifications ........Page 3-2 Specifications .........Page 3-2 Names of Each Section ......Page 3-3 Regulation Decals ........Page 3-3 Positions of Regulation Decals ....Page 3-3 Description of Regulation Decals ..Page 3-3 Safety Signs and Instruction Signs ..Page 3-4 About Safety Signs and Instruction Signs ............Page 3-4...

  • Page 16: Specifications

    FS900 Product Overview Specifications Specifications Model FS900 (Type: Urethane tires) FS900 (Type: Rubber tires) Total length 256 cm 255 cm Total width 177 cm 173 cm Bucket Frame 149 cm 148 cm Dimensions Bottom of discharge Total opening height 150 cm...

  • Page 17: Names Of Each Section

    FS900 Product Overview Names of Each Section Regulation Decals Positions of Regulation Decals 9 13 quwxcl-221 Positions of Regulation Decals_001 Serial number plate Description of Regulation Decals Serial Number Plate The serial number plate indicates the model and serial number of the machine.

  • Page 18: Safety Signs And Instruction Signs

    Part numbers for decals that need to be 　 replaced are listed in the parts catalog. Warning Order them from a Baroness dealer or Kyoeisha. Apply the parking brake, stop the engine, remove the ignition key, and then leave the Positions of Safety Decals and Instruction machine.
  • Page 19 FS900 Product Overview 　 Warning Never operate while obstacles, such as people or animals, are in the operating area. qigqnx-151 Operation Decal_001 Safety Signs and Instruction Signs Page 3-5...
  • Page 20 FS900 Product Overview 　 Operation Decal Danger Danger FS900--0514Z0 Do not perform high dumping in dangerous Decal, operation areas, such as near cliffs. 　 Caution Caution for flying object - When the brushes are rotating, keep away from the machine.
  • Page 21 FS900 Product Overview Locking Attention Decal Caution to Getting Entangled Decal K4205001980 K4205001910 Decal, caution locking Decal, caution to getting entangled Warning Warning Before inspection and maintenance, be sure Watch for rotating parts - Keep your hands to apply the locking device to the cylinder.
  • Page 22 FS900 Product Overview Prohibited Drive at Public Road Decal K4205001660 Decal, not to drive at public road 46m131-001 Prohibited Drive at Public Road Decal_001 Page 3-8 Safety Signs and Instruction Signs...

  • Page 23: Handling Instructions

    FS900 Handling Instructions Inspections ..........Page 4-2 Brush Up/Down Lever ......Page 4-21 Brush Rotation Lever ......Page 4-21 Bucket ............Page 4-2 Bucket Up/Down Lever ......Page 4-22 Hydraulic Oil .......... Page 4-2 Bucket Open/Close Lever ....Page 4-23 Hydraulic Hoses ........Page 4-3 Roller Press Lever .......

  • Page 24: Inspections

    FS900 Handling Instructions Inspections Hydraulic Oil Supply Inspect the machine according to the Important maintenance schedule so that you will be able to Do not mix different types of oil. take advantage of its optimum performance for a long period of time.

  • Page 25: Hydraulic Hoses

    FS900 Handling Instructions If the oil level is low, open the tank cap and Air Cleaner supply oil. Inspection of Air Cleaner Open the underseat cover. Make sure that there is no damage to the air cleaner. Make sure that the air cleaner element is not contaminated.

  • Page 26: Battery

    FS900 Handling Instructions Remove the pre-cleaner from the air Battery cleaner element. Inspection of Battery Danger Danger Keep fire away while inspecting or charging the battery. The battery may explode. Warning Do not allow the battery fluid level to become...

  • Page 27: Tire

    FS900 Handling Instructions Brake Supply of Battery Fluid Inspection of Brake Danger Danger While traveling, depress the brake pedal Be careful not to let your skin, eyes or clothes, firmly to make sure that the brake is applied etc., come into contact with battery fluid effectively.

  • Page 28: Around The Engine

    FS900 Handling Instructions The appropriate oil level should be between Around The Engine the upper and lower limit lines on the gauge. Inspection of Engine-Associated Parts Check the fuel system parts for loosened or cracked joints and leakage. Replace the parts if necessary.

  • Page 29: Fuel

    FS900 Handling Instructions Fuel Supply of Engine Oil Inspection of Fuel Quantity Important Observe the fuel gauge located on the fuel Do not fill too much engine oil. Otherwise, the tank to check the fuel level. engine may be damaged.

  • Page 30: Fuel Strainer

    FS900 Handling Instructions Fuel Strainer Oil Leakage Inspection of Fuel Strainer Inspection of Oil Leakage The fuel strainer is installed near the fuel tank Caution and cleans the fuel that enters the carburetor. If the fuel flow is insufficient, clean or replace When performing maintenance on the the fuel strainer as necessary.

  • Page 31: Tightening Torques

    FS900 Handling Instructions Tightening Torques Important Refer to the Tightening Torque table. Note that the Baroness product warranty may not apply to defects caused by incorrect or overtorque tightening, etc. Standard Tightening Torques Bolts and Nuts Important A number of bolts are used in each part of this machine.
  • Page 32 FS900 Handling Instructions General bolt Strength classification 4.8 Nominal diameter tib3yb-001 kgf-cm lb-in 3 - 5 30.59 - 50.99 26.55 - 44.26 7 - 9 71.38 - 91.77 61.96 - 79.66 14 - 19 142.76 - 193.74 123.91 - 168.17 29 - 38 295.71 - 387.49...

  • Page 33: Principal Tightening Torques

    FS900 Handling Instructions Principal Tightening Torques Tightening Torque by Model FS900 Tighten the following bolts and nuts at the torque specified in the table. For thread locking adhesive, apply a middle strength thread locker (ThreeBond 1322 or equivalent anaerobic sealant).

  • Page 34: Adjustment Before Work

    FS900 Handling Instructions Adjustment before Work Adjustment of Steering Wheel Warning Since it is dangerous, do not adjust while traveling. Use the tilt lever to adjust the steering wheel up or down. s1gskp-021 Adjust the position according to the operator's Adjustment of Seat_001 body size.

  • Page 35: Adjustment Of Brush Operation Height

    FS900 Handling Instructions Manually rotate the brushes until a brush is Adjustment of Brush Operation Height at its lowest point. Warning Be sure to stop the engine before adjusting the height of the brushes. Important If the brush operation height is inadequate, cores will not be properly collected.

  • Page 36: Adjustment Of Front Apron

    FS900 Handling Instructions Flange nut Front apron Front apron adjusting plate Important Tighten the nut until 3 or 4 bolt threads are visible. Adjust the front apron and front apron rmpe72-004 adjusting plate, and then tighten the flange Adjustment of Brush Operation Height_004 nut.

  • Page 37: Procedure To Start/Stop Engine

    FS900 Handling Instructions When the starter starts rotating and the Front apron engine starts, slowly return the ignition key Front apron adjusting plate to the "ON" position. Brush Check that the engine has started, and then Raise return the choke knob to its original position.

  • Page 38: Operation Method

    FS900 Handling Instructions Operation Method Cautions for when You Leave The Machine Caution If the brakes are not sufficiently effective, use the wheel stoppers to secure the machine. 8zq6pd-057 Caution Positions of Operation Decals_003 Never park the machine on a slope.

  • Page 39: Description Of Operation Decals

    FS900 Handling Instructions Description of Operation Decals Parking Brake Mark Key Switch Mark Parking brake mark This indicates lock/release of the parking Key switch mark brake. It illustrates the position of the key switch. kgtxi7-004 rcyo1p-005 Parking Brake Mark_001 Key Switch Mark_001...
  • Page 40 FS900 Handling Instructions Bucket Buzzer Mark Brush Rotation Mark Bucket buzzer mark Brush rotation mark This indicates ON/OFF of bucket buzzer This indicates rotation/stop of the brush. function. BUCKET BUZZER ikiqmq-001 Bucket Buzzer Mark_001 Brush Up/Down Mark 6ntnq3-009 Brush up/down mark...
  • Page 41 FS900 Handling Instructions Bucket Open/Close Mark BRAKE Decal Bucket open/close mark K4203001450 This indicates open/close positions of the Decal, BRAKE bucket. This indicates brake. OPEN BRAKE 7elqr2-001 BRAKE Decal_001 FORWARD Decal CLOSE K4203001430 Decal, FORWARD This indicates forward travel. o6dmxe-002...

  • Page 42: Traveling Pedal

    FS900 Handling Instructions Traveling Pedal The traveling pedal is located in the right foot area. When depressed "Forward", the machine travels forward. When depressed "Backward", the machine travels in reverse. If the pedal is secured with the speed adjustment plate during operation, the machine can be operated at a constant speed.

  • Page 43: Choke Lever

    FS900 Handling Instructions Choke Lever Brush up/down lever The choke lever is located on the left side Neutral below the steering wheel and its knob is to be Down pulled when starting the engine. Pull the knob half way for restarting, as Brush Rotation Lever necessary.

  • Page 44: Bucket Up/Down Lever

    FS900 Handling Instructions Bucket Up/Down Lever Warning Do not raise the bucket on soft ground, an uneven surface or a slope. Otherwise, the main vehicle will become unbalanced and fall down. Warning 5c6vly-001 Before raising the bucket, stop the machine...

  • Page 45: Bucket Open/Close Lever

    FS900 Handling Instructions When the bucket open/close lever is shifted Bucket Open/Close Lever to the "CLOSE" position, the bucket is closed. The bucket open/close lever is located to the right of the driver's seat and is used when dumping collected material from the bucket.

  • Page 46: Urethane Tires

    FS900 Handling Instructions Remove the clip pins and pins. Urethane Tires Note: Depending on the specifications, this function may not be available. Important Travel slowly on bumpy or uneven ground. Otherwise cracks will develop in the urethane tires. n9b9ly-001 Important...

  • Page 47: Cylinder Lock

    FS900 Handling Instructions Cylinder Lock Underseat Cover The cylinder lock is used for working under the Caution raised bucket. Do not open the underseat cover in strong Warning winds. To keep the position of raised bucket, be sure to lock it with the cylinder lock.

  • Page 48: Instruments

    FS900 Handling Instructions Warning Buzzer Switch Hour Meter The warning buzzer switch is located in the The hour meter indicates the accumulated upper-right corner of the operation panel and is operation time of the engine. set to the "ON" position when the machine is The number in red figures on a white operated.

  • Page 49: Move

    FS900 Handling Instructions Towing the Machine Move If the machine does not travel due to engine Traveling Operation trouble, etc., you can move it in the following ways: Warning Pushing by hand ･ Do not travel with the bucket raised.

  • Page 50: Operations

    FS900 Handling Instructions Loosen the lock nut. Firmly depress the brake pedal to release the locking pedal to release parking brake. Warning While towing, always keep your foot on the brake pedal and depress the brake pedal at any time to stop.

  • Page 51: Dumping Operation

    FS900 Handling Instructions Shift the throttle lever to the "High speed" Warning position, and rev up the engine to MAX. Before raising the bucket, stop the machine Caution with the front and rear wheels directed straight If the full bucket warning buzzer sounds and forward.

  • Page 52: Transporting

    FS900 Handling Instructions Make sure that the collected material has If the rear tires are urethane tires, use the ･ been dumped. supplied stands to raise the rear tires. Important To close the bucket lid, shift the bucket open/ close lever to the "CLOSE" position and hold the lever position for 2 to 3 seconds.

  • Page 53: Maintenance

    FS900 Maintenance Maintenance Precautions ..... Page 5-2 Maintenance Schedule ......Page 5-2 Adjusted Values ........Page 5-3 Jacking Up The Machine .......Page 5-4 About Jacking Up The Machine .....Page 5-4 Jack-up Points ........Page 5-4 Greasing ..........Page 5-5 About Greasing ........Page 5-5 Greasing Points ........

  • Page 54: Maintenance Precautions

    Use tools appropriate for each maintenance operation. Important For the safe and best performance of your machine, use Baroness genuine parts for replacement and accessories. Please note that our product warranty may be void if you use non-genuine parts for replacement or accessories.

  • Page 55: Adjusted Values

    FS900 Maintenance Maintenance item Refer to Tire "Inspection ○ 　 　 　 　 　 　 　 　 　 　 　 　 of Tires" V-belt ○ 　 　 　 　 　 　 　 　 　 △ 　 　 　 Refer to Brake "Inspection...

  • Page 56: Jacking Up The Machine

    FS900 Maintenance Jack-up Points Jacking Up The Machine About Jacking Up The Machine Warning When replacing a tire or beginning any other maintenance or repairs, be sure to chock the wheels to prevent the machine from moving. Before jacking up the machine, park it on a...

  • Page 57: Greasing

    FS900 Maintenance Right rear frame area Greasing Points rwyt62-029 Jack-up Points_003 Left front brush frame mount area rwyt62-029 8bq62b-381 Jack-up Points_004 Left rear frame area Greasing Points_001 No. of Location Greasing 　 Points Traveling pedal fulcrum Brush frame fulcrum Flange bearing...
  • Page 58 FS900 Maintenance Traveling pedal fulcrum Upper left 8bq62b-079 8bq62b-383 Greasing Points_002 Greasing Points_005 Lower left Brush frame fulcrum There is one point each on the left and right. 8bq62b-382 8bq62b-080 Greasing Points_006 Upper connecting pipe Greasing Points_003 There is one point each on the left and right.
  • Page 59 FS900 Maintenance Upper adjusting pipe Pump neutral lever fulcrum (upper piston There is one point each on the left and right. pump) 8bq62b-083 8bq62b-086 Greasing Points_008 Greasing Points_011 Belt tension lever fulcrum (lower pulley for Bucket lid cylinder pump) 8bq62b-087...

  • Page 60: Lubrication

    FS900 Maintenance Lower connecting pipe Lubricating Points There is one point each on the left and right. Apply lubricant at the following locations every 50 hours of operation. 8bq62b-089 Greasing Points_014 Rear roller There is one point each on the left and right.

  • Page 61: Maintenance Work

    FS900 Maintenance Bucket lid open/close cylinder spherical Securely place the jacks beneath the jack- bearing up points of the left/right front brush frame There is one point. mount areas, and then raise them until the tires lift off the ground.

  • Page 62: Adjustment Of Belt Tension

    FS900 Maintenance Adjustment of Belt Tension Adjusting the Brush Belt Warning Important Be sure to stop the engine before adjusting If the brush belt is incorrectly adjusted, the the belts. brushes will not rotate properly. Move the machine to level ground.

  • Page 63: Adjustment Of Brake

    FS900 Maintenance Install the belt cover after adjustment. Caution Adjustment of Brake It may result in an unexpected accident if the left and right brakes are not equally effective. Caution If the left and right brakes are not equally If the brake wire is cut, the machine will be effective, make fine adjustments with the unable to stop.

  • Page 64: Adjusting The Neutral Position Of The Piston Pump

    FS900 Maintenance Slowly rotate the camshaft until the rear Adjusting the Neutral Position of the Piston wheels stop, and then lock the camshaft with Pump the nut at the stopped position. Warning When adjusting the neutral position, exercise care so that the hand does not get entangled in the rotating parts.

  • Page 65: Adjustment Of Brushes

    FS900 Maintenance Stop the engine. Push-pull cable Warning Adjuster nuts Pedal mount To keep the position of raised bucket, be sure to lock it with the cylinder lock. Insert the push-pull cable, and then install the washer and cotter pin.

  • Page 66: Change Of Brushes

    FS900 Maintenance Important Important Evenly install the brush. If the left and right sides of the brushes are at different heights, the cores will not be Adjust the brush so that there is a clearance uniformly collected, and the brushes will wear of approximately 5.0 mm (0.20 in) between...

  • Page 67: Adjustment Of Rotary Plates

    FS900 Maintenance Remove the brush cover. Brush frame Tip of rotary brush 5.0 mm (0.20 in) Slowly rotate the rotary brushes by hand, and then follow the same steps to adjust the remaining brushes and temporarily tighten the bolts. Slowly rotate the rotary brushes by hand, check the clearance again and tighten the bolts.
  • Page 68 FS900 Maintenance Disengage the left and right slide latches. Adjust the rotary plate so that there is a clearance of approximately 5.0 mm (0.20 in) between it and the brush frame, and then temporarily tighten the bolts. xsi3tb-003 Adjustment of Rotary Plates_001...

  • Page 69: Change Of Rotary Plates

    FS900 Maintenance Remove the brush cover. Change of Rotary Plates Caution During maintenance service, raise the empty bucket. Important If the rotary plates are worn, cores will not be properly collected. xsi3tb-004 Change of Rotary Plates_002 Important Brush cover Replace all rotary plates. Otherwise the weight will become unbalanced and vibration Remove the bolts securing the rotary plate.

  • Page 70: Cleaning Sweeper Section

    FS900 Maintenance Immediately after finishing work or on Important operation days, be sure to wash each part with water and dry them thoroughly. Evenly install the rotary plate. Be sure to supply oil to each of the greasing Adjust the rotary plate so that there is a points.

  • Page 71: Change Of Hydraulic Oil Filter

    FS900 Maintenance Change of Hydraulic Oil Filter Hydraulic tank Drain plug Change of Hydraulic Oil Line Filter Open the tank cap, and then pour new oil from the fill port until the oil level reaches the Caution middle of the oil gauge on the hydraulic tank.
  • Page 72 FS900 Maintenance Remove the old filter cartridge. Filter case O-ring Install the filter case onto the body, firmly hand-tighten it, and then tighten it to 25 to 35 N·m (254.93 - 356.90 kgf-cm). ycfdh6-011 Change of Hydraulic Oil Line Filter_002...

  • Page 73: Change Of Air Cleaner

    FS900 Maintenance Start the engine, and then after the Change of Hydraulic Suction Filter hydraulic oil has warmed up, stop the engine. Caution Check underneath the machine for Be careful with hot oil, which could cause hydraulic oil leakage. burns if it contacts your skin.

  • Page 74: Change Of Engine Oil

    FS900 Maintenance Remove the oil filler cap, and then supply Change of Engine Oil new engine oil through the oil filling port until the oil reaches a level in between the upper Caution and lower limit lines on the oil level gauge.

  • Page 75: Change Of Engine Oil Filter

    FS900 Maintenance Supply engine oil until it reaches the Change of Engine Oil Filter specified level. "Supply of Engine Oil" (Page 4-7) Caution Start the engine, and then stop it after 10 to Be careful with hot oil, which could cause 20 minutes.

  • Page 76: Change Of Fuse

    FS900 Maintenance Change of Fuse Important When performing maintenance on the electrical system, be sure to remove the negative battery wire. Important If a fuse blows, a short may have occurred within the electrical circuit. Check for the cause, such as faulty terminal connections, damaged wiring or terminals, or incorrect wiring.
  • Page 77 1-26, Miyuki-cho, Toyokawa-city, Tel : +81 - 533 - 84 - 1390 Head Office Fax : +81 - 533 - 84 - 1220 Aichi-pref, 442-8530 JAPAN FS900---UM--00Z/21E-00-S.K...

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