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XPOtool 63003 Operation Manual

XPOtool 63003 Operation Manual

Piston pump paint sprayer

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Operation Manual
Piston pump paint sprayer
Item number 63003
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ insignific -
antly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities, please contact us.

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Summary of Contents for XPOtool 63003

  • Page 1 Operation Manual Piston pump paint sprayer Item number 63003 Illustration similar, may vary depending on model Read and follow the operating instructions and safety information before using for the first time. Technical changes reserved! Due to further developments, illustrations, functioning steps and technical data can differ insignific - antly.
  • Page 2 To allow for a smooth execution of your complaint or return, it is important to contact our cus - tomer service team before returning the goods. Returns Department WilTec Wildanger Technik GmbH Königsbenden 28 52249 Eschweiler E-mail: service@wiltec.info Tel:+49 2403 55592-0 Fax: +49 2403 55592-15 https://www.XPOtool.com Artikel 63003 Seite 2 The Tool Experts 2021-1...
  • Page 3 To reduce the risk of injury, users must read the instruction manual. Always wear ear protection Always wear goggles Always wear a breathing mask In accordance with essential applicable safety standards of European directives Class II product https://www.XPOtool.com Artikel 63003 Seite 3 The Tool Experts 2021-1...
  • Page 4: Hazard: Injection Injury

    Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable. https://www.XPOtool.com Artikel 63003 Seite 4 The Tool Experts...
  • Page 5: Hazard: Explosion Or Fire

    Plastic can cause static sparks. Never use plastic to cover the spray area. Do not use plastic  drop cloths when spraying flammable materials. Use the lowest pressure possible to clean the equipment.  Do not spray onto pump assembly.  https://www.XPOtool.com Artikel 63003 Seite 5 The Tool Experts 2021-1...
  • Page 6 The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. Improper installation of the grounding plug can result in a risk of electric shock. https://www.XPOtool.com Artikel 63003 Seite 6 The Tool Experts 2021-1...
  • Page 7 The oiler is designed to provide lubrication to the fluid section of the pump. Pusher stem  The pusher stem is designed to keep the inlet valve open and from sticking due to dried materials. https://www.XPOtool.com Artikel 63003 Seite 7 The Tool Experts 2021-1...
  • Page 8 Some of the graphics in this manual may not exactly match your sprayer and spray gun. All information and instructions given in this manual applies to all models except where noted. https://www.XPOtool.com Artikel 63003 Seite 8 The Tool Experts 2021-1...
  • Page 9: Before You Begin

    Always lock the trigger off when attaching the spray tip or when the spray gun is not in use. The gun is locked when the trigger lock is at a 90º angle (perpendicular to the trigger in either direc- tion). https://www.XPOtool.com Artikel 63003 Seite 9 The Tool Experts 2021-1...
  • Page 10 Whether your sprayer is new or you have already used it, this fluid must be purged and thoroughly cleaned out of the system prior to use. Follow the steps below. https://www.XPOtool.com Artikel 63003 Seite 10 The Tool Experts 2021-1...
  • Page 11 Hold the trigger until all air, water, or solvent is purged from the spray hose and material is flowing freely. If the PRIME/SPRAY knob is still on SPRAY,there will be high pressure in the hose and spray gun until the PRIME/SPRAY knob is turned to PRIME. https://www.XPOtool.com Artikel 63003 Seite 11 The Tool Experts 2021-1...
  • Page 12 This is done by using even strokes. Follow the tips below in order to achieve a good result- Tip! Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just flexing your wrist. https://www.XPOtool.com Artikel 63003 Seite 12 The Tool Experts 2021-1...
  • Page 13 Under pressure, the spray tip may be very difficult to turn. Turn the PRIME/SPRAY knob to PRIME and trig- ger the gun. This will relieve pressure and the tip will turn more easily. https://www.XPOtool.com Artikel 63003 Seite 13 The Tool Experts 2021-1...
  • Page 14 Replace the cleaned filter, tapered end first, into the gun housing. The tapered end of the fil-  ter must be loaded properly into the gun. Improper assembly will result in a plugged tip or no flow from the gun. Reassemble the spray gun.  https://www.XPOtool.com Artikel 63003 Seite 14 The Tool Experts 2021-1...
  • Page 15 2. Using a garden hose, rinse off the suction tip assembly. Place the suction tube and tube, return tube and inlet filter. Empty the waste return tube into an empty waste con- container. tainer. empty waste container https://www.XPOtool.com Artikel 63003 Seite 15 The Tool Experts 2021-1...
  • Page 16 PRIME/SPRAY knob to SPRAY to purge the side of the original material container material from the hose back into the ori- and hold the trigger. ginal container. Keep holding trigger through next steps. https://www.XPOtool.com Artikel 63003 Seite 16 The Tool Experts 2021-1...
  • Page 17 Spray material into original container solution. Move on to 16. Cl eaning the Suction Set . 6. Turn the PRIME/SPRAY knob to PRIME and trigger gun once to relieve pressure. https://www.XPOtool.com Artikel 63003 Seite 17 The Tool Experts 2021-1...
  • Page 18 In case you used oil-based material, you must flush the pump again with water in order to prepare it for storage. Move on to 17. Cleaning the Spray Gun Com- ponents https://www.XPOtool.com Artikel 63003 Seite 18 The Tool Experts 2021-1...
  • Page 19 6. Install spray tip (a), saddle seat (c) Reassemble spray gun. and washer (b), and replace spray guard assembly. 7. Thread the spray gun back onto the paint hose. Tighten with a wrench. https://www.XPOtool.com Artikel 63003 Seite 19 The Tool Experts 2021-1...
  • Page 20 Stir the water into the paint. Plug sprayer in. Turn the switch to ON (I). 3. Turn the PRIME/SPRAY knob to SPRAY. Test the sprayer on a practice piece and begin spraying. https://www.XPOtool.com Artikel 63003 Seite 20 The Tool Experts 2021-1...
  • Page 21 2. Unscrew the inlet valve assembly (a) from the sprayer. Visually inspect the in- side and outside of the inlet valve as- sembly. Clean any paint residue with the appropriate cleaning solution. https://www.XPOtool.com Artikel 63003 Seite 21 The Tool Experts 2021-1...
  • Page 22 Be sure not to scratch the housing where the seals are located. Clean the area where the new seals are to be installed. https://www.XPOtool.com Artikel 63003 Seite 22 The Tool Experts 2021-1...
  • Page 23 Replace inlet valve. Install the suction set. Top nut Top seal Yoke Yoke screw Piston/seal Assembly Note! DO NOT attempt to remove the seals from the piston. Locating sleeve Securing piece O-ring Steel ball Valve body https://www.XPOtool.com Artikel 63003 Seite 23 The Tool Experts 2021-1...
  • Page 24 SPRAY and there is flow through the return tube. Internal parts of the gun Take the sprayer to an The spray gun Authorized Service Center. are worn or dirty. leaks. https://www.XPOtool.com Artikel 63003 Seite 24 The Tool Experts 2021-1...
  • Page 25 However, pump performance is the only reliable indicator of when to replace wear parts. Refer to the Troubleshooting section for more information on when to use these kits. https://www.XPOtool.com Artikel 63003 Seite 25 The Tool Experts 2021-1...
  • Page 26 Guard assembly Sliding pin Diffuser, 7/8” Trigger screw (long) Valve spring unit Filter, white Trigger guard Washer Trigger assembly Handle Trigger screw (short) Spring Gun housing Sealing ring Hex nut Fitting https://www.XPOtool.com Artikel 63003 Seite 26 The Tool Experts 2021-1...
  • Page 27: Disposal Regulations

    D-52249 Eschweiler Important notice: The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions manual require the written permission of WilTec Wildanger Technik GmbH. https://www.XPOtool.com Artikel 63003 Seite 27 The Tool Experts 2021-1...