Francis Searchlights LED300 User Instruction & Installation Manual

Francis Searchlights LED300 User Instruction & Installation Manual

Advertisement

Quick Links

User Instruction & Installation Manual
LED300 Remote Control
Product Reference Number:
A7178 – LED300RC 234w 240V
Manufacturer's details:
Francis Searchlights Ltd
Union Road, Bolton
Lancashire, BL2 2HJ, UK
Tel:
+44 (0) 1204 558960
Fax:
+44 (0) 1204 558979
http://www.francis.co.uk
E-mail: sales@francis.co.uk
Manual Part Number: C27462
12.1.17
Issue: 1
Distributor details:

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the LED300 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Francis Searchlights LED300

  • Page 1 User Instruction & Installation Manual LED300 Remote Control Product Reference Number: A7178 – LED300RC 234w 240V Manufacturer’s details: Distributor details: Francis Searchlights Ltd Union Road, Bolton Lancashire, BL2 2HJ, UK Tel: +44 (0) 1204 558960 Fax: +44 (0) 1204 558979 http://www.francis.co.uk...
  • Page 2: Table Of Contents

    CONTENTS - Introduction - Safety Precautions - Technical Information - Unpacking and Installation Instructions - Electrical Installation - Operating Instructions - Fault Finding - Maintenance and Servicing - Wiring Diagram & General Assembly - Spare Parts List...
  • Page 3: Introduction

    For your future reference please keep this manual in a safe place. Thank you for specifying a product from the Francis Searchlights range. All Francis products are designed to give complete customer satisfaction and are manufactured to the highest engineering standards in order to ensure optimum performance and service life.
  • Page 4: Safety Precautions

    2 - Safety Precautions The following instructions must be adhered to, in order to ensure a safe working environment and the safety of the user. Note: When unpacking or manoeuvring the searchlight into its fixing position, suitable lifting points must be used in order to prevent damage to the equipment or personal injury.
  • Page 5: Unpacking And Installation Instructions

    4 - Unpacking and Installation Instructions The following instructions should be read and fully understood prior to installing the equipment to ensure that the correct procedures are followed, and all safety precautions are observed. Note: If the equipment has been in storage for a considerable amount of time, it is advisable to conduct a routine maintenance check on all parts before installation.
  • Page 6: Electrical Installation

    5 - Electrical Installation Note: ~ When the main power is first applied to the searchlight, the searchlight will carry out a self-test, it will Pan to the left limit and Tilt down to the limit, once this is complete, the searchlight will then move to the centre and horizontal, during this please do not try and operate the searchlight while this test is being carried out.
  • Page 7: Operating Instructions

    6 - Operating Instructions This equipment is designed for use out of doors, in free air. Never place anything on or cover the searchlight when in use as this may present a hazard. The searchlight can be remotely positioned via the joystick control panel, with the facility for movement up, down, left and right.
  • Page 8 FBUS SPEED CONTROL ASSEMBLY DETAILS MAINS CONNECTORS Live. Neutral Earth TILT CONNECTOR Tilt Motor Red Wire (+) Tilt Motor Black Wire (-) Tilt Encoder Red Wire (5V). (Voyager Brown Wire) Tilt Encoder Green Wire (Phase A Output) (Voyager Yellow Wire) Tilt Encoder White Wire (Phase B Output) Tilt Encoder Black Wire (Voyager Blue Wire) Tilt Limit Switch Common Black Wire...
  • Page 9 FBUS Speed Control Board...
  • Page 10 CONNECTIONS TO FBUS JOYSTICK CONTROL PANEL FBUS CONNECTOR OV Supply Input Line Terminate (Connect to + for terminate) FBUS + RS485 Data In/Out FBUS - RS485 Data In/Out +24V Supply Input JOYSTICK CONNECTOR Joystick Black Wire Joystick Yellow Wire Joystick Blue Wire Joystick Red Wire FBUS JOYSTICK CONTROL BOARD...
  • Page 11 FBUS ADDRESS SWITCHES OVERVIEW FBUS uses two types of address switch. One type is rotary, and the value selected is the value shown on the dial. The other type is rows of switches whose operation is described below: - The switches all operate in the same manner producing a binary value with the highest binary value to the left and the lowest value to the right.
  • Page 12 EXAMPLES Standard control panel – panel address set to 5 Switch 1 = Off Switch 2 = On (Value 4 added to address) Switch 3 = Off Switch 4 = On (Value 1 added to address) 4 + 1 = 5 Speed control card - lamp address set to 11 Switch 4 = Off Switch 5 = On (Value 8 added to address)
  • Page 13 FBUS DATA PROTOCOL OVERVIEW The Francis bus (FBUS) is a custom communication protocol based on RS485 two wire bi directional communication hardware. The system provides a simple bi-directional link between lamps and lamp control panels. The system allows given panels to communicate with different lamps and also allows a number of panels to communicate with the same lamp.
  • Page 14 PANEL TRANSMITTED DATA Panels only send data when there is data to be sent i.e. there has been activity at the panel which must be sent to a given lamp. If there is no data to be sent, a panel will not transmit. The amount of data a panel sends will depend upon the amount of activity at the panel and can be 2 to 10 bytes.
  • Page 15 DATA_FOCUS_BUTTON (Hex 0B) This is a single byte command. When the lamp receives this, it will run the focus motor as long as the command remains. A panel will send this command so long as the focus button is pressed. DATA_HOME_BUTTON (Hex 0C) This is s single byte command.
  • Page 16 DATA_TILT_POSITION (Hex 19) This is a three-byte command. Following the DATA_TILT_POSITION command two data bytes specify the position to which the lamp must move. The bearing resolution is 0.1 degrees. The value is sent LSB first with the first byte representing the lower position command bits. The MSB (sent last) lower 4 bits represents the remaining value.
  • Page 17 The CRC is a simple data checking system. Basically, this is just the sum of the lamps address and bytes above. The value is radix to 8 bits. If the lamp address was 0 (bus address value 16) and the pan and tilt were both at centre and the lamp was switched on and all other status bits were 0 the values would be Hex 110, 80, 80, 01.
  • Page 18 4. Send pan value half speed = 128 + (64/2) = Hex A0 within 1mS. 5. Send CRC value, in this case Hex 116 + Hex 01 + Hex A0 = 1D7 after radix to 8 bits = B7. 6. This completes the transmission RECEIVING FROM A LAMP Lamps broadcast data sequentially.
  • Page 19 1. Pan Limit. – Either of the pan limit switches operated. Note that this may not actually be a fault. The LED will flash when a limit switch is operated under normal circumstances i.e. the lamp is at the limit of travel.
  • Page 20 FBUS INTERFACE UNIT (if supplied) OVERVIEW Francis Searchlights FBUS system is designed to allow multiple control panels to manage a number of searchlights on a common data cable. The data system is application specific and, as such, has a fixed data rate and complex timing.
  • Page 21 currently selected lamp is responding the bottom line of the display will show the current pan and tilt angles. SET PANEL ADDRESS The FBUS interface looks like a standard control panel to the FBUS as such it must have a panel address. The panel address must not be set to the same value as any other panel on the system.
  • Page 22 the most focused beam with the beam diverging above and below 50. Note that the value will ascend from 0-100 the reset back to 0. Pressing the arrow up button will operate the focus motor. FAULTS+LIMITS This displays any faults or limit switch activation relating to the selected lamp. Multiple faults will be displayed sequentially.
  • Page 23 home position has not been defined the home position will be straight ahead with the lamp horizontal. DATA_STORE_HOME (0x 0F) This is a four-byte command (Sync, Lamp address, command, CRC). A lamp receiving this will store the current pan and tilt position values and will move to these values when the DATA_MOVE_TO_HOME command is issued.
  • Page 24 is positive (tilted up relative to straight ahead) or negative (tilted down relative to straight ahead). Bit 4 set to 1 indicates angle is tilt up. The remaining bits will increment as the lamp moves from centre. The least significant byte comprises the lower 7 bits of the value with the most significant bit set to zero.
  • Page 25 Bit 2 - Focus motor current high. Bit 3 - FBUS +24V out current high. Bit 4 - Heater current high. 10. Fault Status 2 Bit 0 - Limit switch error. Bit 1 - Datum error. Bit 2 - Lamp type invalid. Bit 3 - Supply voltage out of tolerance.
  • Page 26: Fault Finding

    On operation if the LED does not light, switch off mains supply and check all fuses; 1) . NOTE: If a fault occurs on the pan and tilt gearbox, the unit should be returned to Francis Searchlights Limited for fault evaluation and repair. Back To Top...
  • Page 27: Maintenance And Servicing

    8 - Maintenance and Servicing In order to prolong the service life and performance of your searchlight, the following maintenance guidelines are recommended:  Maintenance checks should be conducted before every voyage or at least every three months;  Before checking, disconnect the equipment from the supply; ...
  • Page 28: Wiring Diagram & General Assembly

    9 - Wiring Diagram & General Assembly Drawing Number Description A7178 LED300RC Variable Speed General Assembly C27408 Wiring diagram 115/240v C27313 Joystick Panel Assembly C27461 Junction Box Assembly Spot, Mid, Flood Instructions...
  • Page 34: Spare Parts List

    Joystick Controller PCB In order to prolong the life and performance of your product, we recommend that you only specify Francis Searchlights spare parts. This will ensure that any warranties on your equipment will not be invalidated. When ordering spare parts please contact the Sales Department at Francis Searchlights Limited.

Table of Contents