LG ARND203DCR4 Installation Manual
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LG ARND203DCR4 Installation Manual

Split compact dedicated outdoor air system
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INSTALLATION MANUAL
AIR
CONDITIONER
Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring standards
by authorized personnel only.
Please retain this installation manual for future reference after reading it thoroughly.
LG SPLIT COMPACT DEDICATED OUTDOOR AIR SYSTEM(DOAS)
MFL71810402
Rev.00
Copyright © 2021 LG Electronics Inc. All Rights Reserved.
www.lghvac.com
www.lg.com

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  • Page 1 Installation work must be performed in accordance with the national wiring standards by authorized personnel only. Please retain this installation manual for future reference after reading it thoroughly. LG SPLIT COMPACT DEDICATED OUTDOOR AIR SYSTEM(DOAS) www.lghvac.com www.lg.com MFL71810402 Copyright © 2021 LG Electronics Inc. All Rights Reserved. Rev.00...
  • Page 2 © LG Electronics U.S.A., Inc. This document, as well as all reports, illustrations, data, information, and other materials are the property of LG Electronics U.S.A., Inc. Due to our policy of continuous product innovation, some specifications may change without notification.

  • Page 3: Table Of Contents

    Main Menu Navigation ..............................51 Software Update ................................. 52 INSTALLATIONCHECKLIST............................53 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 4: Safty Precaution

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 5 Improper piping may cause refrigerant leaks and system malfunction Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 6 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 7 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 8: Product Overview

    (Fan Motor Assembly) (Gravity) 3D Plug Fan EC motor Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 9: Controller Overview

    HR Unit PCB SMPS Transformer RS485 1 RS485 2 Relay Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 10: Unit Nomenclature

    R = Without Energy Recovery Wheel GENERTATION 4 = Fourth Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 11: R410A Refrigerant

    551 psi design pressure of R410A. Inadequate piping may fail when pressurized. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 12: General Data

    Communication between ODU to DOAS to be 18AWG, 4 conductor LG requires that LATS software be used on all projects to ensure correct line sizing. Designer must verify the shop drawing design against the as built design using LATS. Contractor must also use LG manufactured Y-Branch Kits only Due to our policy of continuous product innovation, some specifications may change without notification.

  • Page 13: Electrical Data

    MOP: Maximum Overcurrent Protection: (Largest motor FLA x 2.25) + (Sum of other motor FLA) rounded down to the nearest standard fuse size Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 14: Dimension

    DIMENSION Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 15 REFRIGERANT FLOW DIAGRAM COOLING DEHUMIDIFICATION Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 16: Refrigerant Flow Diagram

    15mm(Gas pipe) and 19mm(Liquid pipe) or over Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 17: Wiring Diagram

    WIRING DIAGRAM Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 18: Installation

    2. Rotate the fan wheel(s) by hand and assure no an inoperative unit/ system. parts are rubbing. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 19 CAUTION : Tighten the nut and bolt to prevent unit falling. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 20: Service Clearance

    Distance Assembly Filter Code 45.6 45.6 96.2 50.2 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 21 1 / ID Plain 1 / OD 13.6 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 22: Unit Piping

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 23 15mm(Gas pipe) and 19mm(Liquid pipe) or over Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 24 The Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 25 Figure.22: Do Not Shaply Bend Drain Pipe Figure.23: Testing the Drain Pipe Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 26: Refrigerant Piping Installation

    Kit contains two Y-branches: one for liquid and one for vapor. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 27: Sample Layouts

    [Length of pipe from outdoor unit to farthest DOAS unit (A+B)] – [Length of pipe from outdoor unit to closest DOAS unit (A+B)] ≤ 131 feet Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 28: Electrical Information

    Using an oversized breaker or fuse will result in Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 29 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 30 Failure to properly provide a Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 31 DOAS unit(s), it does not matter what Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 32 Figure 32: Communications Cable Between Outdoor unit and Slave Outdoor Unit and DOAS Unit Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 33 Inadequate connections may generate heat, cause a fire, and physical injury or death Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 34: Field-Mounted Sensors

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 35 @ Main Module Figure 20: CO sensor connection (0~10Vdc) Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 36: Leak / Pressure Check And Evacuation

    / heat recovery units Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 37: Evacuation

    Micron level could Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 38 Farthest slave outdoor unit is the slave outdoor unit installed farthest away from the refrigerant piping system / DOAS unit Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 39: Charging Refrigerant

    For refrigerant charge purposes, consider only the liquid line; ignore the vapor line(s). Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 40: Controller

    3. Type in IP address 192.168.1.101 (factory- configured). Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 41: Service Password

    DOAS Unit Address Setting LG DOAS can be connected maximum 4 Unit in on ODU system. If more than two DOAS units are installed, DOAS and HR Unit (Assembled inside of DOAS) addresses must be matched. Factory set value is 0 Figure38: Address Setting in Multiple DOAS Application Due to our policy of continuous product innovation, some specifications may change without notification.

  • Page 42: Central Controller Setting

    5. Click “Apply” and “Send All” to finish adding the device(s). Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 43 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 44 Figure38: BMS Configuration (BACnet IP) Figure38: BMS Configuration (Modbus) Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 45: Main Control Board Terminal Connections

    See the wiring schematics shipped with the unit for factory-configured terminal connection points for all units. Figure39: CAREL Control Board Layout Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 46: Lg Control Board Layout

    If fan is running, it indicates as Unit on Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 47 -130-210F After Heater Air Temperature NTC 10k -130-210F Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 48 EEV2 Reheat Coil EEV Step Control 0 - 1350 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 49: Navigation

    2. Sequentially click two keypad buttons (Main, Alarm, Escape, Up, Enter, Down). Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 50: Main Status Screen

    Cooling Heating Economizing Dehumidifying Defrost Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 51: Main Menu Navigation

    See the Navigation section for instructions about moving through menu screens. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 52: Software Update

    Web User Interface 6. Press “Enter” to Start Upgrade Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 53: Installationchecklist

    (factory provided internal high level float switch will shut down cooling operation if high water level in the pan is detected)? Insulation Complete Complete Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 54 Power and communications cables are properly restrained and separated. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 55 Your LG Manufacturer Representative For warranty information, visit www.lghvac.com. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 56 IM_CompactDOASunit_03_17 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 57 Please call the installing contractor of your product, as warranty service will be provided by them.

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