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Firman P03619 Operator's Manual

Firman P03619 Operator's Manual

Gasoline portable generator

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OPERATOR'S MANUAL
GASOLINE PORTABLE GENERATOR
MODEL NUMBER
P03619
Rev Level:00
Record product information to reference when ordering parts or
obtaining warranty coverage.
P/N:336745470 Rev:00

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Summary of Contents for Firman P03619

  • Page 1 OPERATOR’S MANUAL GASOLINE PORTABLE GENERATOR MODEL NUMBER P03619 Rev Level:00 Record product information to reference when ordering parts or obtaining warranty coverage. P/N:336745470 Rev:00...
  • Page 2: Table Of Contents

    Register your FIRMAN generator online at www.firmanpowerequipment.com INTRODUCTION Thank you for purchasing a FIRMAN generator. You have selected a high-quality, precision engineered generator set designed and tested to give you years of satisfactory service. This generator is designed to run only on unleaded gasoline. This generator is not intended to be run unattended or to supply power to life safety support.
  • Page 3: Introduction

    INTRODUCTION SIGNAL WORDS DANGER WARNING CAUTION NOTICE Indicates a hazard Indicates a hazard Indicates information Indicates a hazard which, if not avoided, considered Important, which, if not avoided, which, if not avoided, could result in minor or but not hazard-related. will result in death or could result in death moderate injury.
  • Page 4 NOTICE If you have questions about intended use, contact FIRMAN customer service. This portable generator is designed to be used only with FIRMAN authorized parts. System Ground The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles.
  • Page 5 INTRODUCTION 1. Only use grounded cords marked for outdoor use rated for your loads. To provide power using extension cords Minimum Gauge, Outdoor Rated Total Amperage Up to 50 FT (15m) Up to 13A Up to 15A Up to 20A Up to 30A 2.
  • Page 6: Features And Controls

    Outlet Cover 5- Fuel Valve Control Panel 6- Air Filter Handle 7- 208cc FIRMAN OHV Engine 17- Data Decal / Serial Number 8- Recoil Starter 9- Bottle Opener *We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on this page.
  • Page 7 FEATURES AND CONTROLS ⑨ English Customer Service: 1-844-FIRMAN1...
  • Page 8 FEATURES AND CONTROLS English Customer Service: 1-844-FIRMAN1...
  • Page 9 FEATURES AND CONTROLS ⑨ English Customer Service: 1-844-FIRMAN1...
  • Page 10 FEATURES AND CONTROLS Control Panel 120V 240V NOTICE Total power drawn from all receptacles must not exceed the data decal rating. 1. Engine Start Switch – To start engine, press and hold the switch in the START (ll) position, the engine will crank and attempt to start.
  • Page 11: Operation

    OPERATION 1.Location DANGER! Engine exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes. You CANNOT smell it, see it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas. •...
  • Page 12 OPERATION Reduce Risk of Fire WARNING! Exhaust heat/gases could ignite combustibles, structures or damage fuel tank causing a fire, resulting in death or serious injury. • Keep portable generator at least 5 ft. (1.5 m) from any structure, trees or vegetation over 12 in.
  • Page 13 2. Oil and Gasoline Add Engine Oil We recommend using FIRMAN SAE 10W-30 API SJ oil for best performance. Other high-quality detergent oils (API SJ or higher) are acceptable. Do not use special additives. Ambient temperature determines the proper oil viscosity for the engine. Use the chart to select the proper oil for the outdoor temperature range expected.
  • Page 14 Make sure the sump is completely full of oil to the upper limit (H). Do not operate engine until oil level issue is corrected. Contact Firman customer service. Add Gasoline WARNING! Fuel and its vapors are extremely flammable which could cause burns or fire resulting in death or serious injury.
  • Page 15 High altitude may cause hard starting, increased fuel consumption and sparkplug fouling. To operate at high altitudes FIRMAN can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting Customer Support.
  • Page 16 OPERATION 3.Starting the Generator 1. Before starting the generator, check for loose or missing parts and for any damage which may have occurred during shipment. Ensure spark plug, muffler, fuel cap, and air cleaner are all in place. 2. Move portable generator outdoors to safe operating location at least 20 ft (6 m) from any occupied spaces.
  • Page 17 OPERATION 8. For recoil start only-Pull the starter cord slowly until resistance is felt and then pull rapidly. 9. For electric start only-Flip the engine switch to the START (ll) position for a few seconds and then release. 10. Do not over-choke. As soon as engine starts and warms up, move the choke lever to the “RUN” position.
  • Page 18 Push the test button. The reset button will pop out, which should cut power to outlet. Press the reset button until it locks in the depressed position. If the GFCI does not reset as described do not use the receptacles. Call Firman customer service. •...
  • Page 19 OPERATION • • Do not use generator with electrical cords which are worn, frayed, bare or otherwise damaged. Do not operate generator in the rain or wet weather. • • Do not run indoors to avoid wet conditions. Do not handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
  • Page 20 OPERATION 5. Stopping the generator 1. Turn off and remove all electrical loads. Never stop the generator with electrical devices plugged in and turned on. Never stop the engine by moving the choke to the start position. Let the generator run at no-load for one minute to stabilize internal temperatures of the engine and generator.
  • Page 21 OPERATION 5. Turn the fuel valve to the “OFF”(O) position. If a cover is used, do not install until unit has cooled. English Customer Service: 1-844-FIRMAN1...
  • Page 22: Maintenance - Storage

    Maintenance - Storage MAINTENANCE SCHEDULE Every Daily(Before Initial Every Every ITEM NOTES 100 hours operation) 25 hours 50 hours 250 hours (or annual) Check condition. Adjust gap √ Spark Plug and clean. Replace if necessary. Check oil level. √ Engine Oil Replace.
  • Page 23 (b) Reinstall the drain plug and fill the engine with oil until it reaches the HIGH(H) level on the oil filler dipstick. DRAIN PLUG NOTICE We recommend using FIRMAN SAE 10W-30 API SJ oil for best performance. Other high- quality detergent oils (API SJ or higher) are acceptable. See Oil and Gasoline English...
  • Page 24 Maintenance - Storage Air Filter Maintenance (a) Carefully remove foam air filter element and wash it with liquid detergent and water only. Squeeze dry in a clean cloth. (b) Saturate foam air filter element with clean engine oil and squeeze in a clean cloth to remove excess oil.
  • Page 25 Maintenance - Storage A- Spark plug B- Spark plug boot ( c) Inspect spark plug for damage and clean with a wire brush before reinstalling. Replace if damaged. (d) Adjust the electrode gap to 0.028 - 0.031 in. (0.7 - 0.8 mm). (e) Seat spark plug in position and thread by hand to prevent cross threading.
  • Page 26 3. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 4. Replace the spark arrester if it is damaged. If replacement parts are required, make sure to use only FIRMAN original equipment replacement parts. 5. Position the spark arrester in the muffler and attach with the screws.
  • Page 27 Maintenance - Storage Battery Replacement A(M6X12) 1. Remove the spark plug wire from spark plug. 2. Remove the nut and bolt from the negative(-) and positive(+) posts. 3. Loosen and remove the screw A on the battery holding bracket. 4. Remove the battery and recycle and dispose of properly. 5.
  • Page 28 Maintenance - Storage Long Term Storage It is important to prevent gum deposits from forming in essential fuel system components such as the carburetor, fuel hoses or tank during storage. Ethanol-blended fuels (called gasohol, ethanol or methanol) attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
  • Page 29: Troubleshooting- Specifications

    2. Dirty air cleaner. Engine shuts down when 3. Fill crankcase to proper level or place. 3. Low oil level. generator on level surface. running. For all other issues, contact authorized dealer or Firman customer service. English Customer Service: 1-844-FIRMAN1...
  • Page 30 Troubleshooting – Specifications SPECIFICATIONS Model P03619 Starting Watts 4550 3650 Running Watts* Rated AC Voltage 120/240V Rated Fequency 60Hz Phase Single Voltage Regulator Power Factor Alternator Type Brushed Engine FIRMAN Engine Type Single Cylinder, 4-Stroke OHV Air Cooled Displacement 208cc...
  • Page 31 PARTS DIAGRAM AND PART LIST P03619 PARTS DIAGRAM English Customer Service: 1-844-FIRMAN1...
  • Page 32 208cc ENGINE PARTS DIAGRAM English Customer Service: 1-844-FIRMAN1...
  • Page 33: Parts Diagrams - Parts Lists - Wiring Diagram

    Parts Diagrams - Parts Lists - Wiring Diagram P03619 Portable Generator NO. Part Number Qty. NO. Part Number Qty. Description Description Nut M8 FIRMAN 208cc Engine 336713558 336713603 Flange Bolt M8×16 Rubber Cap 2 336713559 336713501 Support Leg 336713560 Rubber Cap1 336713502 Flange Bolt M6×25...
  • Page 34 Parts Diagrams - Parts Lists - Wiring Diagram FIRMAN 208cc Engine Qty. Qty. NO. Part Number Description NO. Part Number Description 336713561 Flange Bolt M6×25 336713603 FIRMAN 208cc Engine Isolator 1 336713562 Rubber Cap 2 336713501 Isolator 2 336713563 336713502...
  • Page 35 Parts Diagrams - Parts Lists - Wiring Diagram Wiring Diagram English Customer Service: 1-844-FIRMAN1...
  • Page 36: Service - Warranty

    FIRMAN GENERATOR will register the warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of FIRMAN’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten(10) days of the date of purchase.
  • Page 37 Limits of Implied Warranty and Consequential Damage FIRMAN disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANT ABLILITY OR FITNESS FOR A PARTICULAR PURPOSE.
  • Page 38 If any such part fails during the period of warranty coverage, the part will be repaired or replaced by FIRMAN at no charge to the owner. Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period.
  • Page 39 Service – Warranty (8) Throughout the emissions warranty period defined in Subsection (b)(2), FIRMAN will maintain a supply of warranted parts sufficient to meet the expected demand for such parts. (9) Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner.
  • Page 40 FIRMAN POWER EQUIPMENT INC. 8716 W. LUDLOW DR. SUITE 6 PEORIA, AZ 85381 All rights reserved. Any reprinting or unauthorized use 1-844-347-6261 without the written permission is expressly prohibited. WWW.FIRMANPOWEREQUIPMENT.COM P/N:336745470 Rev:00...
  • Page 41 SOLUCIÓN DE PROBLEMAS - ESPECIFICACIONES SPECIFICATIONS P03619 Modelo 4550 Vatios De Arranque 3650 Vatios De Funcionamiento* 120/240V Voltaje Nominal De Ca Frecuencia Nominal 60Hz Fase Una Sola Regulador De Voltaje Factor De Potencia De Cepillo Tipo De Alternador Motor FIRMAN...
  • Page 42 DIAGRAMA DE PARTES Y LISTA DE PARTES P03619 DIAGRAMA DE PARTES Español Servicio de atención al cliente: 1-844-FIRMAN1...
  • Page 43 DIAGRAMA DE PIEZAS DEL MOTOR DE 208cc Español Servicio de atención al cliente: 1-844-FIRMAN1...
  • Page 44 Diagramas de partes - Listas de partes - Diagrama de cableado Generador Portátil P03619 Descripción Descripción Número de parte Número de parte 336713558 336713603 Tuerca de cabeza hexagonal de bloqueo M8 FIRMAN 208cc Motor 336713559 336713501 Tornillo de cabeza hexagonal M8X16...
  • Page 45 Diagramas de partes - Listas de partes - Diagrama de Cableado Motor FIRMAN de 208cc Descripción Número de parte Descripción Número de parte 336723500 336723559 Perno Del Filtro De Aire Montaje del cárter 336723501 336723560 Elemento De Filtro Clavijas de posicionamiento Ø9×14...
  • Page 46 Diagramas de partes - Listas de partes - Diagrama de Cableado Diagrama de Cableado Español Servicio de atención al cliente: 1-844-FIRMAN1...
  • Page 47 FIRMAN GENERATOR registrará la garantía al recibir su tarjeta de registro de garantía y una copia de su recibo de venta de uno de los establecimientos de FIRMAN como prueba de compra. Por favor, presente su registro de garantía y su prueba de compra dentro de los diez (10) días de la fecha de compra.
  • Page 48 Límites De La Garantía Implícita Y Daños Consecuentes FIRMAN renuncia a cualquier obligación de cubrir cualquier pérdida de tiempo, uso de este producto, flete, o cualquier reclamación incidental o consecuente de cualquier persona por el uso de este producto. ESTA GARANTÍA SUSTITUYE A TODAS LAS DEMÁS GARANTÍAS, EXPRESAS O IMPLÍCITAS, INCLUIDAS LAS GARANTÍAS DE IDONEIDAD COMERCIAL O DE APTITUD...
  • Page 49 FIRMAN le recomienda que conserve todos los recibos que cubran el mantenimiento de su SORE y de sus equipos con motor, pero FIRMAN no puede negar la cobertura de la garantía únicamente por la falta de recibos o por no haber asegurado la realización de todos los mantenimientos programados.
  • Page 50 (7) FIRMAN es responsable de los daños a otros componentes del motor que se produzcan de forma aproximada por un fallo en la garantía de cualquier pieza garantizada.
  • Page 51 SÍGUENOS EN LAS REDES SOCIALES PARA TENER LA OPORTUNIDAD DE GANAR UN SWAG DE FIRMAN FIRMAN POWER EQUIPMENT INC. Todos los derechos reservados. Queda expresamente prohibida la reimpresión o el uso no autorizado sin una 8716 W. LUDLOW DR. SUITE 6 autorización por escrito.