Ross RXT100P General Instruction
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Ross RXT100P General Instruction

100 amp gasless mig welder
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RXT100P
100 Amp Gasless Mig Welder
Model: RXT100P
General instruction for installation use and maintenance
Protect yourself and others by observing all safety information, warnings, and cautions.
Failure to comply with instructions could result in personal injury and/or damage to product
or property.
Please retain instructions for future reference.
Page 1

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Summary of Contents for Ross RXT100P

  • Page 1 RXT100P 100 Amp Gasless Mig Welder Model: RXT100P General instruction for installation use and maintenance Protect yourself and others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage to product or property.

  • Page 2: General Description

    RXT100P IMPORTANT Please read all of the safety and operating instructions carefully before using this product. Please pay particular attention to all sections of this manual that carry warning symbols and notices. WARNING! This is a Warning symbol. This symbol is used throughout the manual whenever there is a risk of personal injury.
  • Page 3 RXT100P WARNING! SAFETY INSTRUCTIONS The user of this welder is responsible for his own and the safety of others. It is most impor- tant to read, learn and respect the rules in this user guide. When using this welder, basic safety precautions, including the following, should be followed to reduce the risk of fire, electric shock and personal injury.

  • Page 4: Switching Off

    RXT100P SAFETY INSTRUCTIONS … cont DRESS PROPERLY Use protective gloves and fire resistant protective clothing when using the welder. Avoid ex- posing skin to the ultraviolet rays produced by the arc. ALWAYS USE THE WELDING MASK Under no circumstances should the welder be operated unless the welding mask is protecting the eyes and face.

  • Page 5: Additional Precautions

    RXT100P ADDITIONAL PRECAUTIONS WELDING OPERATIONS:  In environments with increased risk of electric shock;  In confined spaces;  In the presence of flammable or explosive materials; MUST BE evaluated in advance by an “expert supervisor” and must always be carried out in the presence of other people trained to intervene in emergencies.

  • Page 6: Warning Symbols

    RXT100P WARNING SYMBOLS The following warning symbols are to remind you of the safety precautions you should take when using the welder. WARNING! Read this User Guide carefully before using the welder and keep it in a safe place for future reference.

  • Page 7: The Rating Plate

    RXT100P THE RATING PLATE The rating plate is fitted to the read of the welder and displays the following symbols and information. RXT100P AS60974-6 65A/17.2V ~ 100A/19V ~50Hz 100A =32.5 V 17.2V = 230V = 14.5A = 5.8A 1 Max...
  • Page 8 RXT100P KNOW YOUR WELDER 1) On/off switch When the switch is in the “ O” position means the power OFF . When the switch in the “1” position means the power is ON 2) Output power “1-MIN/ 2- MAX” switch is at the front panel of machine. Adjust the switch according to the metal thickness.

  • Page 9: Getting Started

    RXT100P GETTING STARTED Tension screw Wire reel Holder Upper roller Back tension knob Wire feed Guide tube roller LOADING THE WIRE  Open the side cover of the unit  Remove the back tension knob from the wire reel holder and fit the wire spool onto the wire reel so that the wire will exit the spool from the top.

  • Page 10: Thermostatic Protection

    RXT100P Warning! The following steps require applying power to the welder. Do not touch anything with the torch or wire as it may result in accidental arcing.  Plug the power cord into its electrical outlet, press the current switch to (2) Max, and turn the welder ON.

  • Page 11: Wire Feeder

    RXT100P MAINTENANCE Cont …... Switch off the welding machine and disconnect it from the power supply before replacing con- sumable torch parts. Allow to cool before handling. After use, allow the welder to cool down and then remove any unconsumed wire from the torch and torch hose by releasing the tension screw and rotating the reel in an anti-clockwise direction.

  • Page 12: Troubleshooting Guide

    RXT100P TROUBLE SHOOTING GUIDE Breakdown Analysis Solutions Check the fuse and or cir- No voltage input cuit breaker Replace with correct rating No current output Wrong Fuse or breaker rating fuse or breaker Thermal over load lamp lit Allow the unit to cool...

  • Page 13: Parts Identification

    RXT100P PARTS IDENTIFICATION Description Description Wire feed assy. 19 Wire feed control PCB Wire spool holder 28 Weld current switch Mains switch 29 Mains Cable Handle 23 Earth lead Torch assy. 24 Mains switch Fan Blade Aux Transformer Fan Motor...

  • Page 14: Warranty

    Note: Consumable items such as swan necks, nozzles, contacts tips, wire liners etc are not covered by warranty. Distributed in Australia by J W Ross and Sons ( Australia ) Pty Ltd. PO Box 352 North Ryde BC, NSW, 1670...
  • Page 15 RXT100P Page 15...

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