1. Manuals
  2. Brands
  3. MIDWEST FASTENERS Manuals
  4. Welding System
  5. EAGLE
  6. Owner's manual

MIDWEST FASTENERS Eagle Owner's Manual

Solid state - capacitor discharge, pin welding system
Hide thumbs Also See for Eagle:
Table of Contents

Advertisement

Quick Links

Download this manual
Solid State – Capacitor Discharge
Pin Welding System
Owner's Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Eagle and is the answer not in the manual?

Questions and answers

Related Manuals for MIDWEST FASTENERS Eagle

Summary of Contents for MIDWEST FASTENERS Eagle

  • Page 1 Solid State – Capacitor Discharge Pin Welding System Owner’s Manual...
  • Page 2 Solid State – Capacitor Discharge Pin Welding System Owner’s Manual • Installation • Operation • Maintenance MIDWEST FASTENERS, INC. 450 Richard Street Miamisburg, OH 45342 Phone: (800) 852-8352 Fax: (937) 866-4174 ©2008 Midwest Fasteners, Inc. All rights reserved. Printed in U.S.A.

  • Page 3: Table Of Contents

    Eagle Electrical Schematic ............16 Eagle PC Board Diagram...............16 WARRANTY: All parts used in the assembly of your MIDWEST FASTENERS Eagle Pin Welding System are fully guaranteed for three (3) years from factory shipment date. Under this warranty, MIDWEST FASTENERS reserves the right to repair or replace, at its option, defects in material or workmanship which occur during the warranty period.

  • Page 4: Safety Precautions

    If possible, turn all power controls “OFF” and disconnect all electrical cables. For other suggested precautions, safe practices, etc. regarding welding, refer to “Safety in Welding and Cutting”, AWS Z49.11 (1999), American Welding Society. Eagle Pin Welding System ©2008 MIDWEST FASTENERS, INC. —...

  • Page 5: Eagle Overview

    CD weld pins, or studs, used with the Eagle must have a specially designed projection at the weld end. When the pin is inserted on the weld gun and...

  • Page 6: Eagle Installation

    EAGLE INSTALLATION Follow the process below to properly install your Eagle pin welder. Eagle Components Controller CDSW-005-00 Weld Gun CDWG-201-06T Ground Cable CDGC-200-15 1. Carefully remove the controller, cables and weld gun from the shipping packaging. 2. Set the Controller on a clean, dry, sturdy surface near an appropriate voltage supply and the workpiece.

  • Page 7: Eagle Welder Setup

    These phases are: • Eagle Weld Gun Setup, and • Controller Adjustment. Your Eagle gun setup will depend on your application and the particular pin EAGLE GUN SETUP to be welded. Setting up the gun consists of the following: 1.
  • Page 8 3. Slide the Leg / Foot assembly until weld weld stud flange extends 1/8"- 3/16" pin flange extends 1/8"- 3/16" beyond beyond foot. foot (or spark shield.) 4. Retighten adjustment screw. 4. Retighten adjustment screw. (Fig. 3) (Fig. 4) Eagle Pin Welding System ©2008 MIDWEST FASTENERS, INC. —...

  • Page 9: Controller Adjustment

    1/4" or Stainless 145-155 Weld Studs (Flanged) 120-130 Aluminum #10 or 3/16" 130-140 NOTE: Be sure that proper observation of all safety precautions are in place before performing the next step. Eagle Pin Welding System ©2008 MIDWEST FASTENERS, INC. —...

  • Page 10: Weld Quality

    8am and 5pm Eastern time. 6. Adjust the weld voltage up or down until a satisfactory weld is consistently achieved. When weld quality is satisfactory, the Eagle is properly installed and setup. Eagle Pin Welding System ©2008 MIDWEST FASTENERS, INC. —...

  • Page 11: Preventive Maintenance

    3. Keep the controller and gun clean and dry as well as free of grease, moisture, dust and dirt. Do not lubricate any part of your Eagle weld gun. 4. The weld gun is for welding pins and studs only. Do not use the weld gun as a multipurpose tool (i.e., Hammer—banging pins to test welds...
  • Page 12 C. Capacitors not charging. Check for indication of capacitor charge on voltmeter. Replace PC board if no charge is actually occurring. Continues, next page. > Eagle Pin Welding System ©2008 MIDWEST FASTENERS, INC. —...
  • Page 13 A. Shorted components on PC board. Repair or replace PC board. If you need assistance with setup, or operation, call MIDWEST FASTENERS Technical Support at (800) 852-8352 Monday through Friday between 8am and 5pm Eastern time. Eagle Pin Welding System...

  • Page 14: Eagle Welder Specifications

    EAGLE GUN SPECIFICATIONS Weight.......1.6 pounds (not including cables) Pin/Stud Range ....14 ga. – 1/ 4" dia. Weldable Materials ...Mild Steel, Stainless, and Aluminum Material ......High strength, impact resistant, polycarbonate Dual Cable Length....35' Eagle Pin Welding System ©2008 MIDWEST FASTENERS, INC. —...

  • Page 15: Eagle Welder Exploded View & Parts List

    Fuse - 1/2 Amp AGC 050-1001-62 Data Plate 050-1001-56 Eagle Logo Cover Decals 050-1001-53 Eagle Control Panel - Top Decal 050-1001-54 Eagle Control Panel - Btm. Decal 050-1001-55 Eagle Name Cover Decal Eagle Pin Welding System ©2008 MIDWEST FASTENERS, INC. —...

  • Page 16: Eagle Gun Exploded View & Parts List

    Male Weld Connector 101-0701-00 Weld Gun Foot (Optional) 181-3029-01 10-32 x 5/8 Pan Head Screw 181-1260-39 #10 Flat Washer (Optional) 060-3005-01 Rear Body Cap - Eagle 181-3029-19 10-32 x 5/8 SHC Screw (Opt.) 050-1005-65 Right Gun Body Half 050-1005-48 Control Cable 060-3010-01...

  • Page 17: Eagle Electrical Schematic

    24 V P.C. BOARD REV. 2 056-2001-57 .5 AMP 120VAC TRIGGER 5K Ω 150V 25K Ω 50 Ω + CD WELD C1-2 CAPACITORS – EAGLE /TALON PC BOARD LED1 POT2 POT1 POT5 Eagle Pin Welding System ©2008 MIDWEST FASTENERS, INC. —...
  • Page 18 NOTES:...
  • Page 19 450 Richard Street • Miamisburg, OH 45342 Phone: (937) 866-0463 • Fax: (937) 866-4174 (800) 852-8352 9/08...

Table of Contents