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S3G500-ZQ12-90
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
Item no. 57679-5-9970 · ENU · Change 231171 · Approved 2021-09-15 · Page 1 / 17
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
Operating instructions
1. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
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1.1 Hazard levels for warnings
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These operating instructions use the following hazard levels to indicate
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potentially hazardous situations and important safety regulations:
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6
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1.2 Staff qualifications
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The device may only be transported, unpacked, installed, operated,
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maintained and otherwise used by suitably qualified, trained and
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authorized technical staff.
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Only authorized specialists are permitted to install the device, to carry
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out a test run and to perform work on the electrical installation.
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1.3 Basic safety rules
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The safety hazards associated with the device must be assessed again
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following installation in the final product.
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The locally applicable industrial safety regulations are always to be
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observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
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increases the risk of accidents.
Note the following when working on the device:
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; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
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1.4 Voltage
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; Check the device's electrical equipment at regular intervals; see
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Chapter 6.3 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
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Table of Contents
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Summary of Contents for ebm-paps S3G500-ZQ12-90
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Page 1: Table Of Contents
Operating instructions S3G500-ZQ12-90 ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmühle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons. -
Page 2: Safety And Protective Features
Operating instructions S3G500-ZQ12-90 WARNING 1.7 Mechanical movement Live terminals and connections even with device DANGER switched off Rotating device Electric shock Risk of injury to body parts coming into contact with the rotor or → Wait five minutes after disconnecting the voltage at all poles the impeller. -
Page 3: Storage
Operating instructions S3G500-ZQ12-90 1.11 Storage Conveying highly corrosive air, e.g. salt spray. Exception: devices ● designed for salt spray and correspondingly protected. ; Store the device, partially or fully assembled, in a dry place, Conveying air with high dust content, e.g. suctioning off sawdust. -
Page 4: Technical Data
Operating instructions S3G500-ZQ12-90 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Airflow direction "V" Cable diameter min. 4 mm, max. 10 mm, tightening torque 4 ± 0.6 Nm (The tightening torque is designed for PVC cables. If the cable materials are different, the tightening torque may have to be adjusted) Tightening torque 1.5 ±... - Page 5 Operating instructions S3G500-ZQ12-90 All dimensions in mm. Inlet ring 50100-2-4013 Item no. 57679-5-9970 · ENU · Change 231171 · Approved 2021-09-15 · Page 5 / 17 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com...
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Page 6: Nominal Data
Operating instructions S3G500-ZQ12-90 3.2 Nominal data 3.4 Technical description Motor M3G112-IA Size 500 mm Motor size Phase Rotor surface Painted black Nominal voltage / VAC Electronics housing Die-cast aluminum, painted gray Nominal voltage 380 .. 480 material range / VAC... -
Page 7: Mounting Data
Operating instructions S3G500-ZQ12-90 Approval CSA C22.2 No. 77 + CAN/CSA- 4. CONNECTION AND STARTUP E60730-1; EAC; UL 1004-7 + 60730-1 4.1 Mechanical connection ; Use the device in accordance with its degree of protection. CAUTION Information on surface quality Cutting and crushing hazard when removing fan from... - Page 8 Operating instructions S3G500-ZQ12-90 DANGER 4.2.2 Supply connection and fuses Electrical charge (>50 µC) between phase conductor and Assignment of supply cable cross-sections and their required fuses (line protective earth connection after switching off supply protection only, no equipment protection). with multiple devices connected in parallel.
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Page 9: Connection In Terminal Box
Operating instructions S3G500-ZQ12-90 4.3 Connection in terminal box Control and relay cables min. max. 4.3.1 Preparing cables for connection Rigid cable cross- 0.2 mm² 1.5 mm² Only strip the cable as far as necessary, ensuring that the cable gland is section sealed and there is no strain on the connections. -
Page 10: Factory Settings
Operating instructions S3G500-ZQ12-90 4.3.4 Cable routing Water must be prevented from reaching the cable gland along the cable. NOTE Damage caused by moisture penetration. Moisture can penetrate into the terminal box if water is constantly present at the cable glands. -
Page 11: Connection Diagram
Operating instructions S3G500-ZQ12-90 4.5 Connection diagram Conn. Designation Function/assignment CON1 L1, L2, L3 Power supply, phase, see nameplate for voltage range Protective earth CON2 RS485 interface for MODBUS, RSA; SELV CON2 RS485 interface for MODBUS, RSB; SELV CON2 Reference ground for control interface, SELV CON2 Function parameterizable (see “Optional interface functions”... -
Page 12: Configuration Options
Operating instructions S3G500-ZQ12-90 4.6 Configuration options Item no. 57679-5-9970 · ENU · Change 231171 · Approved 2021-09-15 · Page 12 / 17 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com... -
Page 13: Equivalent Circuit Diagrams
Operating instructions S3G500-ZQ12-90 4.7 Equivalent circuit diagrams Item no. 57679-5-9970 · ENU · Change 231171 · Approved 2021-09-15 · Page 13 / 17 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com... -
Page 14: Checking Connections
Operating instructions S3G500-ZQ12-90 4.8 Checking connections ; When disconnecting, be sure to disconnect the ground connection last. ; Ensure isolation from supply (all phases). ; Make sure a restart is impossible 5. INTEGRATED PROTECTIVE FEATURES ; Check the cables for proper fit. -
Page 15: Warning/Status Codes
Operating instructions S3G500-ZQ12-90 Impeller not Imbalance in rotating Clean the device; Impermissible point of Correct the operating running smoothly parts replace it if imbalance operation (e.g. back point. Let the device persists after cleaning. pressure too high) cool down. Make sure no... -
Page 16: Cleaning
Operating instructions S3G500-ZQ12-90 6.1.2 Status codes ; Soiling of the impeller can cause vibration that will shorten the service life of the fan. Manual reset by "Switch off line voltage - wait briefly - switch line ; Severe vibration can destroy the fan. -
Page 17: Disposal
Operating instructions S3G500-ZQ12-90 Condensation Visual inspection At least every Open holes The materials concerned are as follows: drainage holes 6 months Miscellaneous insulators used in the terminal box ● for clogging, Power cables ● where necessary Cables for internal wiring ●...