1. Manuals
  2. Brands
  3. Haybuster Manuals
  4. Farm Equipment
  5. ROCK-EZE H-106
  6. Operating instructions and parts reference

Haybuster ROCK-EZE H-106 Operating Instructions And Parts Reference

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
H-106
TM
ROCK-EZE
TM
Serial Number 841085 & Up
Operating Instructions
and Parts Reference
PO B
1940, J
, ND 58402-1940
OX
AMESTOWN
M
2012
0500065
AY

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ROCK-EZE H-106 and is the answer not in the manual?

Questions and answers

Related Manuals for Haybuster ROCK-EZE H-106

Summary of Contents for Haybuster ROCK-EZE H-106

  • Page 1 H-106 ROCK-EZE Serial Number 841085 & Up Operating Instructions and Parts Reference PO B 1940, J , ND 58402-1940 AMESTOWN 2012 0500065...
  • Page 2 The Innovation Continues...
  • Page 3 H-106 ROCK-EZE Serial Number 841085 & Up Operating Instructions and Parts Reference DuraTech Industries International Inc. (DuraTech) has made every effort to assure that this manual completely and accurately describes the operation and maintenance of the H-106 ROCK- EZE™ as of the date of publication. DuraTech reserves the right to make updates to the machine from time to time.
  • Page 4 The Innovation Continues...
  • Page 5 F O R W A R D Foreword All personnel must read and understand before operating unit • Section 2, ”Dealer Preparation,” to verify that the machine has been prepared for use. • Section 3, “Introduction,” which explain normal operation of the machine. •...

  • Page 6: Table Of Contents

    T A B L E O F C O N T E N T S Part 1: Operating Instructions ......... 1 Section 1: How to use this manual ........... 2 1.1 Manual organization ..................2 1.2 Dealer responsibilities ..................2 1.3 Operator responsibilities ..................
  • Page 7 T A B L E O F C O N T E N T S Section 6: General maintenance ..........24 6.1 Lubrication ...................... 24 6.2 Axle, wheels, tires ................... 27 6.3 General appearance ..................27 Appendix A: Warranty ............. 28 Appendix B: General Specifications ........
  • Page 8 The Innovation Continues H - 1 0 6 R O C K - E Z E O P E R A T I N G I N S T R U C T I O N S...

  • Page 9: Part 1: Operating Instructions

    H-106 ROCK-EZE Serial Number 841085 & Up Part 1: Operating Instructions 1 1 1 1 1 H - 1 0 6 R O C K - E Z E O P E R A T I N G I N S T R U C T I O N S...

  • Page 10: Section 1: How To Use This Manual

    Part 1: Operating Instructions Section 1: How to use this manual 1.1 Manual organization This manual is organized into the following parts: • Part 1: Operating instructions explain how to set up, use and maintain the ROCK-EZE. • Part 2: Parts reference contains diagrams of each assembly, with the part number of each part.

  • Page 11: Operator Responsibilities

    1.3 Operator responsibilities • Operator is responsible for his safety. • Operator is also responsible for safety of others near the machine. • Review Section 2, ”Dealer Preparation,” to verify that the machine has been prepared for use. • Thoroughly review sections 3 and 5, which explain normal operation of the machine, and section 6, which explain maintenance requirements.

  • Page 12: Section 2: Dealer Preparation

    Section 2: Dealer Preparation Machines shipped by truck have Windrower assembly removed. Main frame and rock wheel frame are secured by bolts and clamps. Windrower assembly should be bolted to frame and clamps removed. Two transport pins have been provided in upright rock wheel frame guides.
  • Page 13 W I N D R O W E R R O T O R I N N E R B E A R I N G A S S E M B L Y H - 1 0 6 R O C K - E Z E O P E R A T I N G I N S T R U C T I O N S...
  • Page 14 W I N D R O W E R H A N G E R T U B E A S S E M B L Y STEP 4. Place Windrower hanger tube assembly on main frame mounts (illustrated above). Tighten down all bolts securely.
  • Page 15 C H A I N C A S E A S S E M B L Y STEP 5. Remove chain case cover. Slide (4) 1-1/2" machine bushings and lock collar (M), illustrated above, over Windrower rotor shaft (N). Slide 1-1/2" bearing (preassembled on case) over shaft (N), leaving 3"...
  • Page 16 W I N D R O W E R R O T O R D R I V E A S S E M B L Y H - 1 0 6 R O C K - E Z E O P E R A T I N G I N S T R U C T I O N S...
  • Page 17 STEP 6. Match (4) holes in bearing bracket (K), illustrated on facing page, to (4) holes in hanger support (R). DO NOT tighten bolts at this time. To get proper chain and sprocket alignment, Windrower rotor and drive chain case must be 90° to each other.

  • Page 18: Adjustments

    2.2 ADJUSTMENTS Preliminary adjustments are made in the factory and during set up. Some adjusting may be necessary in field. Machine was designed for a drawbar height of 16". Depth of Windrower inner end nearest rock wheel is adjustable in 1" increments as shown at (H) on Page 5.

  • Page 19: Section 3: Introduction

    rock box rock wheel Figure 1.1 Introduction to ROCK-EZE components 1 cubic yard caster wheel windrower with paddles installed Section 3: Introduction You have chosen a machine that will windrow and pick your rocks in one operation. There are some important points to remember in the operation of your 106 ROCK- EZE.

  • Page 20: Hydraulic Specifications

    3.1 HYDRAULIC SPECIFICATIONS Any tractor having an adequate system (minimum of 12 G.P.M. and 1500 P.S.I. at tractor outlets) may be used on this rockpicker. The ROCK-EZE comes standard with hoses to accommodate triple outlets from the tractor. Optional kits are available for tractor with single or double outlets.

  • Page 21: Section 4: Safety

    Section 4: Safety The safety of the operator is of great importance to DuraTech. We have provided decals, shield and other safety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who will properly use and service your DuraTech equipment.

  • Page 22: Shielding

    To assure that all decals remain in place and in good condition, follow the instructions below: • Keep decals clean. Use soap and water - not mineral spirits, adhesive cleaners and other similar cleaners that will damage the decal. • Replace all damaged or missing decals. When attaching decals, surface temperature of the machine must be at least 40°...
  • Page 23 • Make no modifications to this equipment unless specifically requested or recommended by DuraTech. • Tighten or replace any loose or cracked bolts, chains, hoses or connections. • Check overhead for electrical power lines or other obstructions and be certain there is adequate clearance before raising hopper.

  • Page 24: Towing/Road Transport

    • Relieve all pressure in the hydraulic system before disconnecting the lines or performing other work on the system (bucket must be down). Make sure all connections are tight and the hoses and lines are in good condition before applying pressure to the systems. CAUTION: Hydraulic fluid escaping under pressure can be invisible and have enough force to penetrate the skin.

  • Page 25: Section 5: Operation

    Section 5: Operation To insure long life and economical operation, we highly recommend the operator of the ROCK-EZE be thoroughly instructed in the maintenance and operation of the machine. There is no substitute for a sound preventative maintenance program and a well trained operator.

  • Page 26: Normal Shutdown Procedure

    5.2 Normal shutdown procedure WARNING: For your safety and the safety of others, you must use the following normal shutdown procedure before leaving the tractor controls unattended for any reason, including servicing, cleaning, or inspecting the ROCK-EZE. A variation of the following procedure may be used if so instructed within this manual or your tractor manual or if an extreme emergency requires it.
  • Page 27 H I - L I F T H Y D R A U L I C S Y S T E M U S I N G T R I P L E O U T L E T S F R O M T R A C T O R H - 1 0 6 R O C K - E Z E O P E R A T I N G I N S T R U C T I O N S...

  • Page 28: Using The 106 Rock-Eze With Dual Hydraulic Outlets

    H I - L I F T H Y D R A U L I C S Y S T E M U S I N G D U A L O U T L E T S F R O M T R A C T O R 5.3.2 Using the 106 ROCK-EZE with a tractor that has dual hydraulic outlets...

  • Page 29: Using The 106 Rock-Eze With A Single Hydraulic Outlet

    S I N G L E H Y D R A U L I C H O O K U P 5.3.3 Using the 106 ROCK-EZE with a tractor that has a single hydraulic outlet Attach (4) elbows and (2) bushings provided in kit to Hydraulic Valve. Mount Hydraulic Control Valve in suitable position on tractor.

  • Page 30: Operating Tips

    5.4 Operating Tips • After machine is completely assembled as per assembly instructions, machine should be hooked to tractor drawbar. Jack should be removed from its mount and placed on second mount provided on top of main frame. This allows for shorter turning radius.

  • Page 31: Removing The Machine From Storage

    To prepare the ROCK-EZE for storage, perform the following steps: Clean all mud, dirt, grease and other foreign material from the exterior of the machine. Wash the complete machine. If washing the ROCK-EZE with a high-pressure washer, keep the nozzle away from the sealed bearings. Repaint places where bare metal is exposed - this will inhibit rusting.

  • Page 32: Section 6: General Maintenance

    Section 6: General maintenance NOTE: Before performing any service or maintenance on your ROCK-EZE, review the safety guidelines for performing service and maintenance in section 4.4 “Safety review” under the heading “WHEN PERFORMING SERVICE AND MAINTENANCE”. 6.1 Lubrication LUBRICATION INSTRUCTIONS: The operator should make a check of all grease fittings in the unit before beginning to operate it so as to become familiar with their location and the correct service schedule.
  • Page 33 Figure 6.1 Windrower drive shaft zerks and universal joints check for universal joints under this shield windrower drive shaft lubrication zerks Figure 6.2 Chain case oil cap and outer windrower rotor lubrication zerk outer windrower rotor lubrication zerk chain case oil cap Figure 6.3 Rock wheel bearing lubrication zerk 1 of 2...
  • Page 34 Figure 6.4 Rock wheel frame pivot and inner windrower rotor lubrication zerks rock wheel frame pivot zerk 1 of 2 inner windrower rotor lubrication zerk - lubricate several times daily kicker rotor zerks (2), 2nd Figure 6.5 zerk is located near rear Lubrication zerks for bearing the kicker rotor...

  • Page 35: Axle, Wheels, Tires

    6.2 Axle, wheels, tires Repack wheel bearings annually. 6.3 General appearance Clean all mud, dirt, grease and other foreign material from the exterior of the machine. Cut all twine off from around the rotor and beater. Wash the entire machine. If washing the ROCK-EZE with a high pressure washer, keep the nozzle away from the sealed bearings.

  • Page 36: Appendix A: Warranty

    Appendix A: Warranty DuraTech Industries International Inc. Warrants to the original purchaser for one year from purchase date that this product will be free from defects in material and workmanship when used as intended and under normal maintenance and operating conditions.

  • Page 37: Appendix B: General Specifications

    Appendix B: General Specifications WEIGHT Total ........................4,600 lbs. Tongue 460 lbs. (in field mode, windrower and rock wheel up) ................ SHIPPING DIMENSIONS (with Rock Windrower removed) Truck Freight Width 7’ 10” (with left-side tire, wheel, hub and spindle removed) .......... Tow Width ........................

  • Page 38: Appendix C: Required For Operation

    GENERAL SPECIFICATIONS CONTINUED ROCK KICKER Type ....................Rotating, Fluted Roller Fluted Roller Dimensions ................. 6-7/8” x 39” Fluted Roller Drive ..................Hydraulic Motor OPTIONAL EQUIPMENT • DRAG PLATE - prevents rocks from being kicked into previously picked swath. • HOPPER DUMP VALVE KIT - for use with tractors that have only 2 (two) hydraulic remote valve outlets, pull rope activated.

  • Page 39: Part 2: Parts Reference

    H-106 ROCK-EZE Serial Number 841085 & Up Part 2: Parts Reference H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...

  • Page 40: Main Frame Assembly Serial No. 841015 Thru

    M A I N F R A M E A S S E M B L Y S E R I A L N O . 8 4 1 0 1 5 T H R U H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 41 M A I N F R A M E A S S E M B L Y S E R I A L N O . 8 4 1 0 1 5 T H R U ITEM PART NO. QTY. DESCRIPTION 6600102 Wheel Frame Stop Pin...
  • Page 42 M A I N F R A M E A S S E M B L Y S E R I A L N O . 8 4 1 0 1 5 T H R U H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 43 M A I N F R A M E A S S E M B L Y S E R I A L N O . 8 4 1 0 1 5 T H R U ITEM PART NO. QTY. DESCRIPTION 4800134 3/4”...

  • Page 44: Rock Box Assembly Serial No. 84935 Thru

    R O C K B O X A S S E M B L Y S E R I A L N O . 8 4 9 3 5 T H R U H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 45 R O C K B O X A S S E M B L Y S E R I A L N O . 8 4 9 3 5 T H R U ITEM PART NO. QTY. DESCRIPTION 6600106 Bucket (High Lift) 6600075 Bucket Hinge Clamp 6600163...

  • Page 46: Rock Wheel Assembly Serial No. 841085 Thru

    R O C K W H E E L A S S E M B L Y S E R I A L N O . 8 4 1 0 8 5 T H R U H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 47 R O C K W H E E L A S S E M B L Y S E R I A L N O . 8 4 1 0 8 5 T H R U ITEM PART NO. QTY. DESCRIPTION 6600053 Rock Wheel...

  • Page 48: Rock Wheel Assembly Serial No. 841085 Thru

    R O C K W H E E L A S S E M B L Y S E R I A L N O . 8 4 1 0 8 5 T H R U H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 49 R O C K W H E E L A S S E M B L Y S E R I A L N O . 8 4 1 0 8 5 T H R U ITEM PART NO. QTY. DESCRIPTION 4800035 3/4"...

  • Page 50: Windrower Hanger Serial No. 841085 Thru

    W I N D R O W E R H A N G E R S E R I A L N O . 8 4 1 0 8 5 T H R U H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 51 W I N D R O W E R H A N G E R S E R I A L N O . 8 4 1 0 8 5 T H R U ITEM PART NO. QTY. DESCRIPTION 6600087 Windrower 6600066 Windrower Hanger...

  • Page 52: Hydraulics Serial No. 84935 Thru Gi2849

    H Y D R A U L I C S S E R I A L N O 8 4 9 3 5 T H R U G I 2 8 4 9 H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 53 H Y D R A U L I C S S E R I A L N O 8 4 9 3 5 T H R U G I 2 8 4 9 ITEM PART NO. QTY. DESCRIPTION 4100073 2" x 8" Hyd. Cylinder (Ram) 4100114 2-1/2"...

  • Page 54: Hydraulics Serial No. Hi2850 Thru

    H Y D R A U L I C S S E R I A L N O H I 2 8 5 0 T H R U H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 55 H Y D R A U L I C S S E R I A L N O H I 2 8 5 0 T H R U ITEM PART NO. QTY. DESCRIPTION 4100073 2" x 8" Hyd. Cylinder (Ram) 4100114 2-1/2"...

  • Page 56: Tires And Wheels

    T I R E S A N D W H E E L S ITEM PART NO. QTY. DESCRIPTION 2900030 Seal 2900029 Inner Cone 2900028 Inner Cup 2900026 Hub Complete, Seals, Bearings, Cap Bolts 2900027 Hub Only 2900025 Outer Cone 2900024 Outer Cup 5000055...

  • Page 57: Windrower Motor

    W I N D R O W E R M O T O R ITEM PART NO. QTY. DESCRIPTION 6200004 5/16" x 1-1/2" Key 7501005 Seal Kit 3900007 Complete H2000 Orbit Motor, One Way Rotation H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...

  • Page 58: Rock Kicker Motor

    R O C K K I C K E R M O T O R ITEM PART NO. QTY. DESCRIPTION 6200003 Key, Half Moon, Size 15 Woodruff Key 7501038 Seal Kit 3900006 Complete 203 Orbit Motor H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...

  • Page 59: Cylinders Serial No. 101 Thru 2094

    C Y L I N D E R S S E R I A L N O . 1 0 1 T H R U 2 0 9 4 ITEM PART NO. QTY. DESCRIPTION ROCK WHEEL LIFT CYLINDER 4100010 Seal Kit 4100011 Yoke 4100030...

  • Page 60: Cylinders (Ram) Serial No. 2095 Up

    C Y L I N D E R S ( R A M ) S E R I A L N O . 2 0 9 5 U P * Note: Use same drawing as reference for each cylinder. ITEM PART NO.

  • Page 61: Selector Valve (Option)

    S E L E C T O R V A L V E ( O P T I O N ) ITEM PART NO. QTY. DESCRIPTION 4000115 Valve Complete 7501012 Seal Kit 4000036 Snap Ring 4000037 Spring 4000038 Washer 4000039 Forward Stop 4000001 Handle...

  • Page 62: Selector Valve (Option)

    S E L E C T O R V A L V E ( O P T I O N ) H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 63 S E L E C T O R V A L V E ( O P T I O N ) ITEM PART NO. QTY. DESCRIPTION 6600173 KIT\VALVE\ROPE\H-106 3800005 FTG\1/2MP\CLOSE\NIPPLE 3800008 FTG\1/2MPX1/2FP\90D\ST;EL 3800009 FTG\1/2FP\TEE 3800119 FTG\1-1/16MORX1/2FP\ADPT 4000115 VALVE\HYD\SLCTR\1-1/16FOR 4600089 SPACER.5 X 3/8 4800067 ‘BOLT\U\3/8\1-1/2’’”IDX2'’”OD’’...

  • Page 64: Drag Plate (Option)

    D R A G P L A T E ( O P T I O N ) DRAG PLATE When using rockpicker on smooth solid terrain, windrower may cause stones to roll ahead of rock wheel. With drag plate adjusted so lower edge of plate drags, stones will be deflected, preventing them from rolling ahead.
  • Page 65 D R A G P L A T E ( O P T I O N ) ITEM PART NO. QTY. DESCRIPTION 6600130 Drag Plate Kit 6600095 Drag Plate 6600096 Rubber Hanger 6600097 Outer Mount Strap 6600098 Outer Mount Bracket 6600099 Inner Mount Bracket 6600100...

  • Page 66: Decals

    D E C A L S H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 67 D E C A L S ITEM PART NO. QTY. DESCRIPTION 6500020 Haybuster with Sunburst 6500040 Warning Keep All Shields in Place 6500041 Warning For Your Protection 6500042 Keep Wheel Bolts Tight 6500043 Warning No Riders 6500046 Rock-Eze 6500047 H-106...
  • Page 68 The Innovation Continues H - 1 0 6 R O C K - E Z E P A R T S R E F E R E N C E...
  • Page 69 H-106 R H-106 R H-106 ROCK-EZE Documenta H-106 R H-106 R OCK-EZE Documenta OCK-EZE Documenta OCK-EZE Documenta OCK-EZE Documentation Comment F tion Comment F tion Comment F tion Comment F tion Comment For orm m m m m DuraTech Industries welcomes your comments and suggestions regarding the quality and usefulness of this manual.
  • Page 70 The Innovation Continues...

Table of Contents