Ormec ORION Quick Reference Manual

Troubleshooting
MotionBASIC Ver 4.x & MotionDESK 3.x
Using the direct mode window.
By pressing three key's < Shift + Alt + Letter >, a command will be automatically typed.
Troubleshooting example key group are ... < Shift + Alt + F > ... for Fault status.
<Alt+Shift+F> Fault Status
For troubleshooting a system, the most useful <Alt+Shift+ letter> is ... F ... for Fault status.
The following example shows the fault status after a machine has experienced a product jam
problem.
?USING"& 1st of & faulted. FAULT@:& AFAULT@:###
1st of 5 faulted
ALARM@:##";AXIS.FLT1@,AXIS.FAULT@,FAULT@,AFAULT@(AXIS.FLT1@),ALARM@(AXIS.FLT1@)
The first line provides the ERROR code, error message, and the program line number where
the error occurred. The second line prints the fault information.
FAULT@, ............................. {7} .... Axis Fault
System module ..........
AXIS.FLT1@ ........................ {2} .... Axis # two caused the failure.
Axis that failed 1st .....
AFAULT@(AXIS.FLT1@) ..... 2 ..... See Servodrive ALARM@
DSP module ..............
ALARM@(AXIS.FLT1@) ..... 17 .... Motor Overload for E-Series drive.
Servodrive ..................
<Alt+Shift+C>
Will attempt to clear faults. You must enter a MODE@ value #.
AFAULT@=0:FAULT@=0:WAIT 300:MODE@=
Available Modes: 0=Disabled, 1=Pacer, 2=Standby, 3=Output, 4=Velocity , 5=Position
Alt+Shift+Key for MotionDESK 3.x
The "Alt keys" are provided to minimize typing at the
command line. MotionBASIC Ver 4.x -5.x By pressing this
group of keys, < Alt + Shift + Key >, a command will be
automatically typed in the Direct Mode Window:
Key I MOVE FOR_(Index)
A REPEAT_ J MOVE AT_ (Jog)
B - K Show Servo Gains
C Clear Faults L -
D Dump Thread M MP.CONFIG
E Error Status N Normalize Axes
F Fault Status O Clear Overtravel
G GEAR_ P Position Status
H HALT_ Q Error Stop (Quit)
ORMEC SYSTEMS CORP.
Windows 95 or NT application
R Repeat
S MODE@ Status
T Torque Status
U _UNTIL_
V Velocity Status
W WAIT_
X AXIS.SET@={
Y
Z Axis Set Status
(585) 385-3520 Rochester, N.Y. 14625
ORION Fault Codes for MotionBASIC 4.x
FAULT@ .....
Unit Fault Code. Set of current fault(s) with a motion controller.
Code Fault Condition
1 ... RAM Checksum Error
2 ... Battery Failure
3 ... Not used
4 ... Internal Error
5 ... DSP Axis Module Failure
6 ... E-Stop (or M-Stop) Input Open
AXIS.FLT1@ .
First Servo in the System that Faulted.
AFAULT@ .....
Axis Fault Code.
Code Axis Fault Condition
0 None
1 Position Error > Max
2 See Servodrive ALARM@
3 Encoder Ch-A Open
4 Encoder Ch-B Open
5 Command Overspeed
6 Pacer Overspeed
DSP Module
7 Encoder Overspeed
ALARM@ ....
Current servodrive alarm code.
DE & D - SERIES
No Drive Alarms ............. 0 - 7 ....... No Drive Alarms
Drive Unplugged ............... 10 ........ Drive Unplugged
Drive Overcurrent ............. 11 ........ Drive Overcurrent
Uncoded Alarm ................. 12 ........ Drive CB Tripped
TORQ
TACH
CN3 GND
Regeneration Fault ........... 13 ........ Regeneration Fault
Hi Main DC Voltage .......... 14 ........ Hi Main DC Voltage
BUS POWER
Motor Overspeed .............. 15 ........ Motor Overspeed
R
CN1
T
r
t
P
Uncoded Alarm ................. 16 ........ Lo Main DC Voltage
B
U
V
CN2
W
Motor Overload ................. 17 ........ Motor Overload
DE-Series Servodrive
S - SERIES
Normal operation................................. 0 - 7 ....... Normal operation
Drive Unplugged or Uncoded Alarm ...... 10 ........ Drive Unplugged or Uncoded Alarm
Drive Overcurrent .................................. 11 ........ Uncoded Alarm
Drive CB Tripped ................................... 12 ........ Drive Current Output Fault
Drive Overcurrent & CB Tripped ............ 13 ........ High Bus Voltage Fault
Uncoded Alarm with Motor Moving ........ 14 ........ Over Temp or RMS Current Limit
RESET
ALARM
IN
P Drive Overcurrent & Motor Moving ......... 15 ........ Uncoded Alarm
MP
CB Tripped & Motor Moving .................. 16 ........ Alarms 12 and 14
Overcurrent & CB Tripped & Moving ..... 17 ........ Alarms 13 and 14
CN2 CN1
ON ON
ORION - Rev E
ORMEC SYSTEMS CORP.
Code Fault Condition
7 ... Axis Fault occured
8 ... User Machine Fault
9 ... String Space Fault
10 .. MB Extension Fault
11 .. Not used
12 .. Security Key Fault
13 .. DSP
not Pentium Compatable
Diagnostics determined at the DSP level.
Code Axis Fault Condition
8 MotionDATA Error
9 Hi Axis Loop Rate
10 Hi Pacer Loop Rate
11 No MotionDATA
12 Command Buffer Overflow
101 Motion Segment Overspeed
102 Missing Motion Table
901-999 are DSP Software Faults
E - SERIES
ALARM@
F - DRIVE
ALARM@
(585) 385-3520 Rochester, N.Y. 14625
Control Power
Torque Enabled O .
Drive Ready O .
O .
RMS Current Limit
O .
Over Temperature O .
Current Fault
O .
High Bus Voltage
O .
Low Bus Voltage O .
Overspeed
O .
C1
C2
C3
BUS+
BUS--
Ma
Mb
Mc
GND