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GAS FUEL GENERATOR INSTRUCTION MANUAL
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.
This manual provides important information on proper operation & maintenance. Every effort has been
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible
condition and situation that may occur. We reserve the right to change this product at any time without
prior notice.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,
DO NOT OPERATE THIS PRODUCT!
Visit our website for Troubleshooting / Frequently Asked Questions
QUESTIONS? PROBLEMS? CALL US FIRST!
If you experience a problem, have questions or need parts for this product, call Customer Service at
1-866-460-9436, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE REFERENCE.
CALIFORNIA PROPOSITION 65 : This product, or the exhaust from this generator, may contain chemicals, including lead,
known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
GEN4000-SS
4000 Surge Watts / 3500 Running Watts
http://sportsmanseriesbrand.com/generators
S
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Table of Contents
Related Manuals for Sportsman GEN4000-SS
Summary of Contents for Sportsman GEN4000-SS
- Page 1 GEN4000-SS 4000 Surge Watts / 3500 Running Watts GAS FUEL GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual. These instructions are not meant to cover every possible condition and situation that may occur.
- Page 2 GEN4000-SS Portable Gas Fuel Generator FEATURES: 4000 Surge Watts / 3500 Running Watts* • 4-Stroke OHV Engine 212cc • Recoil Start • 7.0 HP Gas Fuel Engine • Spark Plug Model F6TC • • 1 - 12V D/C Outlet • 4 - 120V A/C Outlets •...
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Page 3: Table Of Contents
Changing Fuel Line ............................... 20 Spark Plug Maintenance ............................20 Emptying The Fuel Tank ............................20 STORAGE/TRANSPORT PROCEDURES ........................21 TROUBLESHOOTING ..............................22 PARTS DIAGRAM ................................23 WIRE DIAGRAM ................................30 EMISSION CONTROL SYSTEM WARRANTY ........................ 31 GEN4000-SS Portable Gas Fuel Generator... -
Page 4: Recognize Safety Symbols, Words And Labels
Parts replaced during warranty repairs will be considered as part of the original product and will have the same warranty period as the original product. This warranty gives you specific legal rights, and you may have other rights that vary state to state. GEN4000-SS Portable Gas Fuel Generator... - Page 5 For additional information consult the devices operation manual or call customer service at 1-866-460-9436 Monday - Friday, 8 AM - 4 PM Central Time. GEN4000-SS Portable Gas Fuel Generator...
- Page 6 Caution is necessary when near the engine’s recoil starter. Usage: Prolonged exposure to high noise levels can be hazardous to hearing. Always wear ANSI-approved hearing protection when operating or working around the generator when it is running. GEN4000-SS Portable Gas Fuel Generator...
- Page 7 • Do not operate an excessive number of electrical devices in excess of the wattage capacity of this generator. • Do not turn on electrical devices until after they are connected to this generator. • Turn off all connected electrical devices before stopping this generator. GEN4000-SS Portable Gas Fuel Generator...
- Page 8 In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator. GEN4000-SS Portable Gas Fuel Generator...
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Page 9: Package Contents
If there are missing items, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER. Item List: DC connector wires for charging 12 Volt automotive-type batteries Spark plug wrench Funnel for adding Oil GEN4000-SS Portable Gas Fuel Generator... -
Page 10: Components
7) Recoil Starter 8) AC Circuit Protector 9) Engine Switch 10) 120 Volt AC Outlets 11) DC Circuit Protector 12) 12 Volt DC Outlet 13) Grounding Terminal 14) 120 Volt RV Outlet 4) Fuel Cock GEN4000-SS Portable Gas Fuel Generator... -
Page 11: Preparing The Generator For Use
When the engine crankcase is full and almost overflowing, the oil level should reach the lower lip of the oil filling opening as shown in Figure 2. 4. Replace the oil filler/dipstick cap and close the oil access panel. Figure 1 – Unscrew the Dipstick Cap Figure 2 - Add Oil GEN4000-SS Portable Gas Fuel Generator... -
Page 12: Step 2 - Add Gasoline
• Avoid getting dirt and/or water in the fuel tank. • Gasoline can age in the fuel tank and make it difficult to start this generator. Never store this generator for extended time with gasoline in the fuel tank. GEN4000-SS Portable Gas Fuel Generator... -
Page 13: Step 3 - Ground The Generator
87 or higher according to “Step 2 - Add Gasoline” of the “Using this Generator for the First Time” section of this manual. Fuel Tank Capacity (gallons) Fuel Type Fresh, Unleaded Gasoline Octane Rating 87 or Higher GEN4000-SS Portable Gas Fuel Generator... -
Page 14: Step 3 - Ground The Generator
If problems persist, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time. 8. Once the engine has started, GRADUALLY move the choke lever to the “Open/Run” position until the engine levels off. Then let the engine run approximately 5 minutes BEFORE adding appliances or tools. GEN4000-SS Portable Gas Fuel Generator... -
Page 15: Using The Generator
This generator can run at its surge wattage capacity for only a short time. Connect electrical devices requiring a rated (running) wattage equal to or less than the rated wattage of this generator. Never connect devices requiring a rated wattage equal to the surge wattage of a generator. GEN4000-SS Portable Gas Fuel Generator... -
Page 16: Dc Usage
2. Confirm that the electrical device is switched off prior to plugging it into this generator. 3. Turn on the connected electrical devices beginning with the device with the highest rated wattage requirement and then each additional device with the next lower rated wattage requirement. GEN4000-SS Portable Gas Fuel Generator... - Page 17 #8 wire #10 wire #12 wire #14 wire #16 wire 1000 1200 1800 1200 2400 1800 3600 2400 4800 3000 6000 3600 7200 4800 9600 Figure 6 - Maximum Extension Cord Lengths by Power Requirement GEN4000-SS Portable Gas Fuel Generator...
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Page 18: Stopping The Generator
4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6. Position the spark arrester in the muffler and attach with the screws. GEN4000-SS Portable Gas Fuel Generator... -
Page 19: Checking The Oil Level
TROUBLESHOOTING: IF THE GENERATOR WILL NOT START, DOUBLE CHECK THAT THE OIL LEVEL IS COMPLETELY FULL AND ALMOST OVERFLOWING. Figure 8B – Adding oil Figure 8A – Use 10mm hex wrench to REMOVE bolt and drain oil GEN4000-SS Portable Gas Fuel Generator... -
Page 20: Air Filter Maintenance
To store this generator for extended time, the fuel needs to be drained from the carburetor. To drain the gasoline from the carburetor turn the fuel valve to the “off” position while the engine is running. The generator will shut down when all the gasoline in the carburetor has been used. GEN4000-SS Portable Gas Fuel Generator... -
Page 21: Storage/Transport Procedures
2 months to 1 year Empty the fuel tank. (See “Emptying the Fuel Tank” in the “Maintenance/Care” section.) 1 year or more Empty the fuel tank. (See “Emptying the Fuel Tank” in the “Maintenance/Care” section.) Disconnect the spark plug. GEN4000-SS Portable Gas Fuel Generator... -
Page 22: Troubleshooting
Generator runs but does not support all Short in one of the connected devices. Disconnect any faulty or short-circuited connected electrical devices. electrical loads. Air filter is dirty. Clean or replace air filter. GEN4000-SS Portable Gas Fuel Generator... -
Page 23: Parts Diagram
PARTS DIAGRAM GEN4000-SS Portable Gas Fuel Generator... - Page 24 GEN4000-SS Portable Gas Fuel Generator...
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Page 30: Wire Diagram
WIRING DIAGRAM GEN4000-SS Portable Gas Fuel Generator... -
Page 31: Emission Control System Warranty
Buffalo Corp. according to the Subject (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part. GEN4000-SS Portable Gas Fuel Generator... - Page 32 (a) Purge valves (b) Carbon canister (c) canister Mounting Brackets (d) Fuel Cap (e) Fuel Tank (7) Miscellaneous items used in above systems including: (a) Switches (b) Hoses, belts connectors, and assemblies (8) Air injection system (a) Pulse valve 201707 GEN4000-SS Portable Gas Fuel Generator...