Ferris 500S Series Operator's Manual

Ferris 500S Series Operator's Manual

Zero-turn riding mower
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Summary of Contents for Ferris 500S Series

  • Page 2: Table Of Contents

    Table of Contents: Floor Pan Removal & Installation........28 Neutral Adjustment............28 General Information.............. 3 Suspension Adjustment..........28 Identifying Your Unit............3 Parking Brake Adjustment..........29 Operator Safety..............4 Deck Leveling Adjustment..........29 Safety Alert Symbol and Signal Words......4 Deck Lift Assist Spring........... 29 California Proposition 65..........
  • Page 3: General Information

    Your unit may vary from the images displayed. LEFT and RIGHT are as seen from the operator's position.  Ferris® is a registered trademark of Briggs & Stratton. Identifying Your Unit The following products are covered by this manual: 5902052, 5902053 & 5902056 The product identification tag (A, Figure 1) can be found in the location shown.
  • Page 4: Operator Safety

    Operator Safety Remember, you are responsible for your safety and that of those around you.  Safety Alert Symbol and Signal Words Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can The safety alert symbol identifies safety information be safely done with the equipment you have chosen, ask a...
  • Page 5 Reverse This equipment has many moving parts that can injure you or someone else. However, if you are seated in the seat properly, and follow all the rules in this book, the unit is safe to operate.  The mower deck has spinning mower blades that can amputate hands and feet.
  • Page 6: Slope Identification Guide

    Slope Identification Guide Gasoline should be stored only in sealed containers approved for fuel.  Proper maintenance is critical to the safety and performance of your unit. Keep the unit free of grass, leaves, and excess oil. Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system. ...
  • Page 7 General Operation 22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals. 1. Read, understand, and follow all instructions in the 23. Before using, always visually check that the blades and manual and on the unit before starting. blade hardware are present, intact, and secure.
  • Page 8 the edge of a cliff or ditch, or if an edge caves in. Give yourself a minimum of two mower widths of clearance WARNING around these hazards. Unsafe Operation Hazard 11. Do not use grass catchers on steep slopes. Do not load this zero-turn rider on a trailer or truck using 12.
  • Page 9 Emissions 6. Never make adjustments or repairs with the engine running. 1. Engine exhaust from this product contains chemicals 7. Check grass catcher components and the discharge known, in certain quantities, to cause cancer, birth guard frequently and replace with manufacturer’s defects, or other reproductive harm.
  • Page 10: Safety Decals And Icons

    5106564 - Decal, Main Safety fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.
  • Page 11: Safety Icons For Optional Jack Kit Accessory

    7101665 - Decal, Danger, Discharge Loss of control and roll-over hazard. Operating on slopes can be hazardous and cause loss of control and roll-overs. • Do not operate on slopes over 10 degrees. • Avoid sudden turns or rapid speed changes.
  • Page 12: Safety Interlock System

    Safety Interlock System Zero-Turn Rider Controls WARNING DO NOT operate unit if any safety interlock or safety device is not in place and functioning properly. Contact your dealer immediately for assistance. DO NOT attempt to defeat, modify, or remove any safety device. Operational SAFETY Checks Test 1 - Engine SHOULD NOT crank if: •...
  • Page 13 RUN: Allows the engine to run and powers the electrical system. START: Cranks the engine for starting. Note: Never leave the ignition switch in the RUN position with the engine stopped—this drains the battery. Choke: Close the choke for cold starting. Open the choke once the engine starts.
  • Page 14: Operation

    Before First Time Operation • Be sure to read all information in the Safety and Operation sections before attempting to operate this zero- turn rider and mower deck.  • Become familiar with all of the controls and how to stop the machine. ...
  • Page 15: Starting The Engine

    • Make sure all nuts, bolts, screws and pins are in place Spending some time going through the maneuvers shown and tight. and becoming familiar with how the unit accelerates, travels, and steers — before you begin mowing —is absolutely •...
  • Page 16 While traveling forward allow one handle to gradually return back toward neutral. Repeat several times. Gradually move both ground speed control levers — evenly NOTE: To prevent pivoting directly on the tire tread, it is best FORWARD from neutral. Slow down and repeat. to keep both wheels going at least slightly forward.
  • Page 17: Mowing

    Mowing Recommendations Several factors can affect how well your machine cuts grass, Following proper mowing recommendations can improve the performance and life of your machine. Height of Grass Often cutting height is a matter of personal preference. Typically, you should mow the grass when it is between three and five inches high.
  • Page 18 When and How Often to Mow Where possible, make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the The time of day and condition of the grass greatly affect the cut grass off fences and walks. results you’ll get when mowing.
  • Page 19: Pushing The Rider By Hand

    Mulching is one transmission release lever on each transmission. The transmission release levers open and close the Mulching consists of a mower deck which cuts and re-cuts transmission bypass valves. clippings into tiny particles and which then blows them down INTO the lawn.
  • Page 20: Storage

    Here is a checklist of things to do when storing your unit temporarily or in between uses: WARNING • Keep the unit in an area away from where children Towing Hazard may come into contact with it. If there’s any chance of Towed loads can be hazardous and cause loss of control unauthorized use, remove the spark plug(s) and put in a on slopes.
  • Page 21: Maintenance Procedures

    Adding Fuel ZERO-TURN RIDER AND MOWER See dealer for hydraulic oil and filter change. WARNING See Dealer Annually to:  Fuel and its vapors are extremely flammable and Lubricate rider and mower. ** explosive.  Check the mower blades. **  Fire or explosion can cause severe burns or death.  * Whichever comes first.
  • Page 22: Check Engine Oil Level

    Carbureated Models: The fuel filter is located in the fuel line 3. Place a small pan under the oil drain hose to catch the oil. between fuel tank and carburetor, near the fuel pump. Using the appropriate tools, remove the oil drain cap from the oil drain hose and drain the engine oil.
  • Page 23: Fuse Location And Identification

    6. After adding oil to the tanks, it may be necessary to purge air from the hydraulic system. If the unit is not driving WARNING properly, see your dealer. Replacement parts must be the same and installed in the same position as the original parts or fire could result. Transmission Oil Filter Change Change Interval: Every 400 Hours or Yearly (Initial hydraulic Fuse Location and Identification...
  • Page 24: Lubrication

    Lubrication Lubricate the unit at the location shown in the following figures as well as the lubrication points listed below. Grease: • Mower deck spindles. • Mower deck idler arm. • Rear transmission cradle pivots (A, Figure 23). • Front caster wheel axles (A, Figure 24). Use grease fittings when present.
  • Page 25 2. Using a wrench, remove the bolt securing the blade to the 3. If the cutting edges are not sharp or have nicks, sharpen spindle. the blades. See Sharpening the Mower Blades. Inspecting the Mower Blades Sharpening the Mower Blades DANGER WARNING Thrown objects hazard...
  • Page 26: Seat And Ground Speed Control Lever Adjustments

    Balancing the Mower Blades CAUTION Thrown objects hazard An unbalanced mower blade can create excessive vibration and damage the unit, or cause mower blade failure resulting in thrown debris. Be sure blade is balanced before installing. 1. Clean the blade to remove any dried grass or other debris.
  • Page 27: Checking Tire Pressures

    1. Tighten the knob (A, Figure 33) of the faster wheel by 1/2- turn (clockwise) increments until the rider travels (tracks) straight.  WARNING Unsafe Operation Hazard  DO NOT adjust the rider for a faster overall speed forward or reverse than it was designed. Ground Speed Control Lever Adjustment 1.
  • Page 28: Floor Pan Removal & Installation

    To adjust cutting height:  2. Tilt the back end of the floor pan up and then remove it from the unit. 1. Fully depress the deck lift pedal (A, Figure 35) until the deck lift lock lever (B) locks the deck into the highest 3.
  • Page 29: Parking Brake Adjustment

    Parking Brake Adjustment 9. Place 2 X 4 blocks under each corner of the mower deck with the 3-1/2" sides being vertical. Place a 1/4" (0,64 cm) The parking brake is not adjustable. If the parking brake does thick spacer on top of the rear blocks. not function properly, do not use the zero-turn rider! See 10.
  • Page 30: Mower Deck Drive Belt Replacement

    Although it is fastened with a multi-position anchor, this is not an adjustment point. NOTICE Do NOT attempt to adjust the spring length or lifting performance will be compromised. Mower Deck Drive Belt Replacement NOTICE To avoid damaging belt, do not pry over pulleys 1.
  • Page 31: Transmission Drive Belt Replacement

    Transmission Drive Belt Replacement 7. Carefully release the tension on the breaker bar. This zero-turn rider is equipped with a transmission drive belt Check / Adjust the Mower Deck Drive Belt (A, Figure 45) that is located under the engine deck of the Tensioning Spring rider.
  • Page 32: Battery Service

    dealer. If you need to replace the battery, follow the steps under Cleaning the Battery & Cables. WARNING Keep open flames and sparks away from the battery. Charging The Battery • Be careful when handling the battery. • Avoid spilling electrolyte. WARNING •...
  • Page 33: Troubleshooting Common Cutting Problems

    Problem: Engine will not turn over or start. Problem: Engine stalls easily with mower engaged. Engine flooded. Move choke control to the closed Discharge chute jamming with cut Cut grass with discharge pointing position. grass. toward previously cut grass. Battery terminals require cleaning. Clean the battery terminals.
  • Page 34: Specifications

    For complete engine specifications see the engine Problem: Stepped Cutting manufacturer's operator's manual included with your unit. Fits models: 5902052 & 5902053 Briggs & Stratton® Commerical Turf 44T977 Make Briggs & Stratton Model 44T977-0005-G1 Electrical System 12 volt, 16 amp. alternator; Battery: 230 CCA Fits models: 5902056 Cause...
  • Page 35: Warranty Statement

    This warranty is effective for and is subject to the time periods Warranty service is available only and conditions stated below. For warranty service, find the through  Ferris®  Authorized Service Dealers. This warranty nearest Authorized Service Dealer in our dealer locator only covers defects in materials or workmanship. It does not map at  ferrismowers.com .The purchaser must contact...

This manual is also suitable for:

590205259020535902056

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