Stocks AG MM 117A Installation, Calibration And Operation

Micrometer

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Electro-Magnetic Compatibility (EMC)
This product complies with Council Directive
89/336/EEC when installed and used in accordance
with the relevant instructions.
Service and Technical Support
Stocks Ag Ltd, Cromwell Rd, Wisbech
CAMBS. PE14 0SD, UK
Tel: 44 (0) 1945 464909
Fax: 44 (0) 1945 464985
www.stocks-ag.co.uk
© Copyright RDS Technology Ltd 2014
Document number
S/DC/500-10-632 : Issue 3 : 14.1.14
\UK632300.DOC
Micrometer
Installation, Calibration and
Operation
Software Reference WZ704-000 rev.15
1

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Summary of Contents for Stocks AG MM 117A

  • Page 1 This product complies with Council Directive 89/336/EEC when installed and used in accordance with the relevant instructions. Service and Technical Support Stocks Ag Ltd, Cromwell Rd, Wisbech CAMBS. PE14 0SD, UK Tel: 44 (0) 1945 464909 Fax: 44 (0) 1945 464985 www.stocks-ag.co.uk...
  • Page 2: Table Of Contents

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM Contents Overview _________________________________________ 4 Programming Modes..................4 Installation _______________________________________ 5 Parts List- Kit Ref P/STOCKS/MICRO ..............6 The Head Unit .....................7 The ‘Tractor Terminator’ Assembly ..............8 Power supply ......................9 Radar sensor.......................9 Cutout switch ....................10 Normal Operating Mode_________________________ 11 Operating Summary ..................11...
  • Page 3 STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM Drilling Rate Functions __________________________ 18 View Drilling Rate ..................... 18 Adjusting the Drilling Rate ................18 Drilling Rate Indicator ..................18 Changing the Target Rate ................19 Product Calibration ..................20 Set % Step for Rate Offset ................21...
  • Page 4: Overview

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM Overview The Micrometer Applicator Control System enables fully automatic control of the seed rate of the Stocks Micrometer pneumatic Applicator. The Micrometer automatically maintains a preset application rate as forward speed varies, with on-the-go adjustment of rate. The instrument measures and indicates;...
  • Page 5: Installation

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM Installation Figure 1 Head Unit MM117A Manual Cutout Switch Tractor Terminator Assy MM118A Power supply Feed Motor 6m Extension cable Hopper Level sensor Junction Box Assy MM119A View on side of J/Box - ‘Prime’ button...
  • Page 6: Parts List- Kit Ref P/Stocks/Micro

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM 2.1 Parts List- Kit Ref P/STOCKS/MICRO The kit contains the following parts, RDS Part No. Description MM 117A Stocks AG Micrometer Head Unit MM 118A Stocks AG Switch and Tractor Terminator Assy MM 119A...
  • Page 7: The Head Unit

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM 2.2 The Head Unit Confirm with the operator on where to mount the head unit in the cab. It must not restrict the view out of the cab, nor impede the use of the controls. The head unit is fitted with a 1-metre flying lead terminating with an 8/10-way IDC type connector, ready for connection into the "Terminator"...
  • Page 8: The 'Tractor Terminator' Assembly

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM 2.3 The ‘Tractor Terminator’ Assembly Mount the pushbutton Cutout Switch in a convenient position using 2 self- tapping screws. Remove the lid of the terminal box by squeezing the sides and connect the head unit lead as shown in figure 3 below.
  • Page 9: Power Supply

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM 2.4 Power supply The system is powered via the COBO connector. 2.5 Radar sensor The radar sensor may be fitted either to the drill or to the tractor. For fitting instructions please refer to the separate instruction leaflet ref. S/DC/500-10-511 provided.
  • Page 10: Cutout Switch

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM Figure 5 Brown (+V) Blue (0V) Yellow/Green (Sig) The default speed sensor calibration factor (SSF) programmed in the head unit = ‘7.78’ (millimeters/pulse). This is theoretically correct for the radar sensor when it is installed at exactly the specified angle to the ground. Often though, the sensor may not be exactly at the prescribed angle.
  • Page 11: Normal Operating Mode

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM Normal Operating Mode 3.1 Operating Summary Target rate Indicator Channel Indicator Decrease Increase Rate Rate EITHER: With Area display 1. View Area Total selected, press and Select the (Area Total) HOLD for 5 secs to zero...
  • Page 12: Power On/Off

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM 3.2 Power On/Off Switch the head unit on via the toggle switch on the rear of the instrument. The instrument powers up and displays the software version installed e.g. ‘A704’ then ‘Exxx’ then ‘Rxxx’ (software version WZ704-xxx rev.xxx). It then enters its normal operating mode and displays the forward speed channel.
  • Page 13: Cutout Alarm

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM 3.6 Cutout Alarm If the forward speed exceeds 2km/h with the drill ‘out of work’, the instrument will alarm by beeping and flashing ‘C.out’ every 5 seconds. The alarm will continue until the drill is lowered into work.
  • Page 14: Forward Speed Display

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM Forward Speed Display 4.1 View Forward Speed The forward speed is derived from a radar sensor fitted either to the drill, or the tractor, depending on your particular installation. The speed is displayed in km/hr only.
  • Page 15: Autocal' Speed Calibration

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM 4.4 ‘Autocal’ Speed Calibration Auto-calibrate field conditions maximum accuracy. Place two markers 100 metres apart and position some reference point on the tractor (e.g. the cab step), opposite the first marker. Select the forward speed channel.
  • Page 16: Area Display

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM Area Display 5.1 View Area Totals The area display is derived from the forward speed input programmed implement width. There are two area registers. Each can be independently reset to zero. Press the CAL button to toggle between the Figure 9: Select Area Channel two area registers 'tot.1' and 'tot.2'.
  • Page 17: Set Implement Width

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM 5.3 Set Implement Width Select the Area Total channel ( Press and hold the CAL button for 5 seconds. The display will flash "tot.1", then "tot.2" then show programmed implement width (fig. 12). Default width = 4 metres.
  • Page 18: Drilling Rate Functions

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM Drilling Rate Functions 6.1 View Drilling Rate This channel displays the current drilling rate in Kg/Ha only. The resolution for Kg/Ha units is: 0 to 24.9 0.1 Kg 25 to 250 1 Kg...
  • Page 19: Changing The Target Rate

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM 6.4 Changing the Target Rate If the drilling rate is currently at the target rate (the rate indicator at position 2), then:- With the rate display selected, press and hold either the RATE + button or the button RATE - button for 5 seconds (fig.
  • Page 20: Product Calibration

    Ensure the feed roll setup is appropriate for the intended seed type, application rate and forward speed range for application. Please refer to the relevant sections of the Stocks Ag Fitting and Operating Instructions if necessary. Place a container under the seed outlet of the metering unit then press and hold the PRIME button to dispense the product.
  • Page 21: Set % Step For Rate Offset

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM Set % Step for Rate Offset This sets the amount by which the rate is adjusted away from the target rate when you press the RATE + or RATE - buttons. Press and hold the Ha>0 button as you switch the instrument on.
  • Page 22: Hopper Level Alarm

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM Hopper level Alarm When the hopper level sensor is uncovered, the instrument defaults to the hopper level channel ( ), beeps 5 times and flashes ‘ALAr’ every 30 seconds. The alarm can be cancelled temporarily by selecting another channel, but will revert to the hopper level display and repeat the alarm after 30 seconds until the hopper is refilled.
  • Page 23: Programme Functions And Fault Diagnosis

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM Programme Functions and Fault Diagnosis 8.1 Programme (CAL) Modes 1 – 4 Some settings do not need to be accessed during normal operation, unless the system is transferred to another implement. Those settings that need to be accessed during normal operation are explained in the operators’...
  • Page 24: Fault Diagnosis

    STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM 8.2 Fault Diagnosis Condition Possible reasons When in work and moving the Instrument The forward speed is above 2km/h while displays ‘C.out’ and beeps every 5 the drill is out of work. seconds The cutout switch is not operating correctly when the drill is lifted or lowered.
  • Page 25: Calibration Record

    STOCKS AG –MICROMETER APPLICATOR CONTROL SYSTEM Calibration Record Drill Make/Model Instrument Serial No. Speed Sensor Factor [mm/pulse] Implement Width [m] Units [kg/ha] Seed Type Application No. of rolls Seed Cal. Rate Factor [kg/rev]...
  • Page 26 STOCKS AG – MICROMETER APPLICATOR CONTROL SYSTEM Issue 1: 26/2/09 Original Issue (derived from UK558-4.DOC) Issue 1.1 : 4/5/09 Amended table in section 8.1 Issue 2: 5/8/10 Replaced icons throughout with text. Issue 3: 14.1.14 Ref. CRQ 5391...

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