AGCO Challenger RoGator 635 Service Manual
  1. Manuals
  2. Brands
  3. AGCO Manuals
  4. Industrial Equipment
  5. Challenger RoGator 635
  6. Service manual
AGCO Challenger RoGator 635 Service Manual

AGCO Challenger RoGator 635 Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

NOTE TO THE RECIPIENT - This packet is one component of two or more components
required to comprise a complete publication. The following items, shipped under separate part
number, are used with this publication:
•
Expandable storage binder (Binder label provided in printed material packets.)
Printing Batch Number
Challenger
RoGator 635 - 645 - 655
Chassis and System
SERVICE MANUAL
632154-1
®
© AGCO Corporation, 2010 All rights reserved.
Part Number 632154-1 (English)
Printed in the Netherlands
December 2010

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Challenger RoGator 635 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for AGCO Challenger RoGator 635

Summary of Contents for AGCO Challenger RoGator 635

  • Page 1 The following items, shipped under separate part number, are used with this publication: • Expandable storage binder (Binder label provided in printed material packets.) © AGCO Corporation, 2010 All rights reserved. Part Number 632154-1 (English) Printed in the Netherlands December 2010...
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 BOOM / CENTER FRAME ..........................07 ELECTRICAL ..............................08 HYDRAULIC ..............................09 AIR SYSTEM ..............................10 TROUBLESHOOTING ............................. 11 © AGCO Corporation, 2010 All rights reserved. Part Number 632154-1 (English) Printed in the Netherlands December 2010 Find manuals at https://best-manuals.com...
  • Page 4 Find manuals at https://best-manuals.com...
  • Page 5 Label Only ROGATOR 635 - 645 - 655 CHASSIS AND SYSTEM Service Manual Volume Master No. 632154-1 Find manuals at https://best-manuals.com...
  • Page 6 Find manuals at https://best-manuals.com...

  • Page 7: Table Of Contents

    Contents ® Challenger RoGator 635 - 645 - 655 Chassis and System SERVICE MANUAL 632154-1 01 - Introduction Contents SAFETY Introduction ..............................1-1 Prepare for Operation ..........................1-1 Understanding Safety ..........................1-1 Safety Alert Symbol ........................... 1-2 Safety Messages ..........................1-2 Informational Messages ..........................
  • Page 8 Contents Dispose of Waste Properly ........................1-27 Mobile Radio Installations ........................1-27 GENERAL Service Manual ............................1-29 Divisions and Page Numbers ......................1-29 Unit of Measurement ......................... 1-29 Replacement Parts ..........................1-29 Serial Number Identification Plate ......................1-30 Serial Number Identification Plates ....................1-30 Engine Serial Number ........................

  • Page 9: Safety

    Additional precautions may be necessary, depending on attachments used and conditions at the work site or in the service area. AGCO has no direct control over machine application, operation, inspection, lubrication or maintenance. Therefore, it is your responsibility to use good safety practices in those areas.

  • Page 10: Safety Alert Symbol

    Safety SAFETY ALERT SYMBOL FIG. 1: The safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Look for safety alert symbols both in this manual and on safety signs on this machine. The safety alert symbol will direct your attention to information that involves your safety and the safety of others.

  • Page 11: Follow Safety Instructions

    FIG. 2 procedures without proper instruction. Keep machine, all components and systems in proper working condition. Modifications unauthorized by AGCO may impair function, affect machine life and void machine warranty. IMPORTANT: Any modifications machine systems not authorized by AGCO void the AGCO warranty.

  • Page 12: Safety Signs

    Safety SAFETY SIGNS WARNING: Do not remove or obscure Danger, Warning Caution signs. Replace any Danger, Warning or Caution signs that are not readable or are missing. Replacement signs are available from your dealer in the event of loss or damage.
  • Page 13 Safety FIG. 5: High Pressure Fluid Hazard (2)- Risk of Scalding or Burns. Safety sign is located near expansion tank. Pressurized coolant can cause serious burns. To open cooling system filler cap, stop engine and wait until cooling system components are cool. Loosen cooling system pressure cap slowly to relieve pressure.
  • Page 14 Safety FIG. 9: Warning - Read Manual (6) - Read and Understand Operator’s Manual before operating machine. Safety sign is located on several places on the machine. Decal is also shown on the machine as horizontal decal. Q000118S FIG. 9 FIG.
  • Page 15 Safety FIG. 13: Microwave Radiation Hazard (10). Safety sign is located on outside underneath cab on both sides. Do not look directly into face of the ground speed sensor while in operation. Eye injury may occur from low intensity microwave signal emitted Q000120S FIG.
  • Page 16 Safety FIG. 17: Warning - Falling Off (14) - Do not ride or stand in this area when machine or booms are in motion. Safety sign is located on the cab door. It is not allowed to carry passengers on the machine when machine is in motion.

  • Page 17: Safety Sign Locations Right Side

    Safety Safety Sign Locations Right Side r00161s FIG. 18 FIG. 19: Warning - High Pressurized fluid (1) - Oil leak may produce high pressure fluid stream which can penetrate skin. Safety sign is located near high pressurized fluid tubes and hoses. Do not touch stream or use hands to locate leak.

  • Page 18: Safety Sign Locations Left Side

    Safety Safety Sign Locations Left Side r00162s FIG. 21 FIG. 22: Shearing Hazard - Engine Fan (1) Safety sign is located on both sides of fan shroud. Shut off engine and remove key before performing maintenance or repair work. Failure to do so may result in personal injury due to inadvertent machine operation.
  • Page 19 Safety FIG. 24: Fall Off Hazard (3) - Safety sign is located inside cab on the left front cab post. Always fasten seat belt before machine operation. Failure to use seat belts can result in serious injury or death. Read and understand Operator Manual. Q000131S FIG.
  • Page 20 Safety FIG. 28: Run over Hazard (7) Location: on the right engine cover. WARNING: Do not short across starter terminals from the ground to start machine. Always start machine from the operator seat. Personal injury or risk of machine run over could occur. R511132D1S FIG.

  • Page 21: Safety Signs Locations Battery

    Safety Safety Signs Locations Battery FIG. 31: Warning Electrocution - A lead acid battery generates flammable and explosive gases. Keep sparks and flames away from battery. Injury or death could occur. r00164s FIG. 31 FIG. 32: Warning Electrocution Safety sign is located in the front of machine in the battery compartment.

  • Page 22: Prepare For Emergencies

    Safety PREPARE FOR EMERGENCIES FIG. 33: Keep a first aid kit and fire extinguisher within reach. Dial 112 or your national emergency number in cases of emergency. Keep emergency numbers for doctors, ambulance service, hospital and fire department readily available at all times.

  • Page 23: Prevent Machine Runaway

    Safety • Stop the vehicle immediately if there is a failure in the engine, hydraulic system, or any vehicle system. Do not turn the key switch to the OFF position until the vehicle is stopped and the vehicle is shutdown properly. •...

  • Page 24: Operating On Slopes

    Safety OPERATING ON SLOPES FIG. 39: Keep machine in a lower gear when going down slopes. Avoid holes, ditches and obstructions, causing roll-over, especially on hillsides. Avoid sharp turns on hills. Never drive near edge of a gully or steep embankment. Q000089 FIG.

  • Page 25: Travelling On Public Roads

    Safety TRAVELLING ON PUBLIC ROADS WARNING: Machine was designed for applying chemicals and fertilizers in off-road use. Do not use machine for transporting product over public roads. Chemical spills result in environmental damage. A loaded machine driven on public roads also runs the high risk of tire failure.

  • Page 26: System Boom Operation

    Safety SYSTEM BOOM OPERATION FIG. 40: Make sure no personnel or objects are in area of booms before retracting or extending. Be aware of boom location at all times. Retract and lock booms before driving on public roads. 0019 FIG. 40 AVOID EYE CONTACT WITH RADAR FIG.

  • Page 27: Overhead Electrical Power Lines

    Safety OVERHEAD ELECTRICAL POWER LINES FIG. 43: Never allow machine to contact overhead power lines. To avoid contact, bend radio antenna down and secure during operation or transport. Do not park, service or repair machine under overhead power lines. 0032 FIG.

  • Page 28: Stay Clear Of Rotating Drive Lines And Moving Parts

    0055 FIG. 48 MODIFICATIONS Welding or altering chassis in any way (such as adding implement towing hitches) can cause damage or failure of components. Modifications not approved by AGCO void machine or system warranty. 1-20 632154-1...

  • Page 29: Maintenance And Service

    Only trained and qualified personnel should perform any maintenance procedures or repairs. Never modify any equipment or add attachments not approved by AGCO. 0027 FIG. 49 PRACTICE CORRECT MAINTENANCE FIG. 50: Never lubricate, service or adjust any systems or components while machine is moving.

  • Page 30: Chemical Safety

    Safety CHEMICAL SAFETY Operator Cabs FIG. 52: Cabs use filters that may not filter out hazardous chemicals. Follow chemical manufacturer’s instructions. Cabs labelled "Enclosed Cabs for Pesticide Application Incorporating Respiratory Protection" or "ECPAR" comply with EPA Worker Protection Standards for operating in a pesticide environment.

  • Page 31: Wear Protective Clothing

    Hazardous chemical residue can build up on inside and outside of machine. WARNING: Direct exposure to hazardous chemicals can cause serious injury or death. Potentially hazardous chemicals used with AGCO equipment include such items fuel, lubricants, coolants, hydraulic fluid, paints and adhesives.

  • Page 32: Understand Correct Service

    Safety UNDERSTAND CORRECT SERVICE FIG. 59: Light working area properly and adequately. Use proper safety lights with wire safety cages. Exposed bulbs can ignite fluids. Catch draining fluids in proper screens. Never use beverage screens to store chemicals that could mislead personnel to drink from them. 0025 FIG.

  • Page 33: Proper Lifting Equipment

    Safety PROPER LIFTING EQUIPMENT FIG. 62: Follow recommended procedures in manual for removal and installation of components or systems. WARNING: Lifting incorrectly can cause severe injury or machine damage. 0036 FIG. 62 HIGH-PRESSURE FLUIDS FIG. 63: Avoid contact with high-pressure fluids. Escaping fluid under pressure can penetrate skin causing serious injury.

  • Page 34: Avoid Heating Near Pressurized Fluid Lines

    Safety AVOID HEATING NEAR PRESSURIZED FLUID LINES FIG. 65: Never heat by welding, soldering or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond immediate flame area. Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to personnel and bystanders.

  • Page 35: Batteries

    Potentially harmful waste used with AGCO machines includes such items as oil, fuel, fluids and batteries. Use leak-proof screens when draining fluids. Never use food or beverage screens that may mislead someone to drink from them.
  • Page 36 Safety NOTES 1-28 632154-1...
  • Page 37 General GENERAL SERVICE MANUAL This service manual has been prepared with the latest service information available at publication time. Read service manual carefully before performing any service on machine. Right-hand and left-hand, as used in manual, are determined by facing the direction machine travels when in use.
  • Page 38 Serial Number Identification Plates FIG. 1: Write serial numbers in spaces below. Use these numbers when referring to machine. AGCO Serial Number Identification Plate (1) is located on the right side of the frame in front of the front axle.
  • Page 39 General Operator’s Seat Serial Number FIG. 4: Operator’s Seat Serial Number Tag (1) is located on rear of operator’s seat. Seat Serial Number: _________________________ KA15322 FIG. 4 632154-1 1-31...
  • Page 40 General IMPORTANT SAFETY INSTRUCTIONS FIG. 5: Personal protection Equipment. WARNING: Always wear an approved protective mask and protective gloves for cleaning and maintenance tasks on the spray system. Chemicals dangerous and cause injuries. FIG. 5 FIG. 6: Danger - Chemical and Confined space hazard.
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Challenger rogator 645Challenger rogator 655

Table of Contents