AGCO LELY RPC 130 F Original Operator's Manual
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AGCO LELY RPC 130 F Original Operator's Manual

Baler wrapper combination
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Operator's Manual
Baler Wrapper Combination
RPC 130 F
RPC 160 V
Wolfenbüttel
AGCO GmbH - Gebrüder-Welger-Straße 3 - D-38304
Wolfenbüttel
May 2018
LELY is a worldwide brand of AGCO
4900.LE.EN01
© AGCO 2018
EME
Original Operator's Manual
English

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Summary of Contents for AGCO LELY RPC 130 F

  • Page 1 Operator's Manual Baler Wrapper Combination RPC 130 F RPC 160 V Wolfenbüttel AGCO GmbH - Gebrüder-Welger-Straße 3 - D-38304 Wolfenbüttel May 2018 LELY is a worldwide brand of AGCO 4900.LE.EN01 © AGCO 2018 Original Operator's Manual English...

  • Page 3: Table Of Contents

    Table of contents Baler Wrapper Combination 1 Safety ..............7 .
  • Page 4 Table of contents 2.3.9 Feed Channel Floor ..........42 2.3.10 Bale Chamber .
  • Page 5 Table of contents 3.4.7 Set the Correct Number of Knives ........92 3.4.8 Prepare the Wrapper for Operation .
  • Page 6 Table of contents 4.15 Adjust the Disk Brake of the Net Tying Unit ......136 4.16 Adjust the Shock Absorbers .

  • Page 7: Safety

    Table of contents 1 Safety Safety Icons ............. 9 Safety Instructions .
  • Page 8 Table of contents Baler Wrapper Combination 4900.LE.EN01...

  • Page 9: Safety Icons

    1. Safety GUID-8001544E-F0E0-472E-AC53-F3F480C16ECA [V1] 1.1 Safety Icons NOTE: The use of the signal words DANGER, WARNING and CAUTION with the safety messages. The signal word for each message will use the structure that follows: DANGER: Danger. Shows data on a possible hazard that if you do not prevent death or injury will occur. WARNING: Warning.

  • Page 10: Safety Instructions

    1. Safety GUID-120A68C9-6DE9-4535-991E-834693F63619 [V1] 1.2 Safety Instructions YOU are responsible for the SAFE operation and maintenance of your machine. YOU must make sure that each person who operates or does work on the machine understands all the SAFETY data in this manual. YOU are the key to safety.

  • Page 11: Safe Driving

    1. Safety GUID-E6E94976-2F90-4C7C-B220-AB1EC3907FE2 [V1] 1.2.2 Safe Driving Read and understand the general safety instructions. Make sure that: • You always obey your local road traffic regulations and the speed limits • The drawbar and the parking jack are in the drive position •...

  • Page 12: Safe Maintenance

    1. Safety • Make sure that only approved tyre types are in use on the machine: Tyres not approved by the manufacturer can be dangerous Examine the transport wheel nuts and tighten them if necessary after the set working hours or driven distance Make sure that the tyres have the correct pressure.

  • Page 13: Fire Prevention

    1. Safety • Know the height of the machine. Keep a minimum distance of 3 m (10 ft) from electrical high-voltage lines when you open the tailgate • Correctly position the tailgate safeguard when you do work on the opened tailgate •...

  • Page 14: Safety Decals

    1. Safety GUID-8AD66E33-8195-48AA-A445-AAF85A97F2EB [V1] 1.3 Safety Decals Location and Explanation of the Safety Decals. GUID-D4B36F93-9904-479B-9256-6FD291C20A3D-high.jpg [High] Fig. 1 RPC 160 V Baler Wrapper Combination 4900.LE.EN01...
  • Page 15 1. Safety GUID-D724F178-45CE-45E7-8048-29F35E825EA4-high.jpg [High] Fig. 2 RPC 160 V GUID-DC9FC76B-614D-49CE-92DE-7A9168B01E02-high.jpg [High] Fig. 3 RPC 130 F Baler Wrapper Combination 4900.LE.EN01...
  • Page 16 1. Safety GUID-FCB3DCAE-B9C0-41D9-BD55-8FE340EFAE85-high.jpg [High] Fig. 4 RPC 130 F Baler Wrapper Combination 4900.LE.EN01...
  • Page 17 1. Safety Decal Explanation Warning: Risk of Pinching Keep away from moving parts. Warning: Risk of impact Keep out of the area of the wrapping ring, film knives and wrapping table. A safe distance is more than 3 m (10 ft). Warning: Risk of injury and entanglement Keep out of the range of all rotating machine parts during operation.
  • Page 18 1. Safety Decal Explanation Lift eyes This symbol shows the location of the two lift eyes. Do not use other points to attach and lift the machine. Screw couplings Location of screw couplings on the drawbar. Tighten the fasteners to the correct torque.
  • Page 19 1. Safety Decal Explanation Direction of the wrapping ring The arrow shows the direction of the wrapping ring. Selection of movement 1. Hydraulic valve up: Only movement of wrapping table rollers is possible. 2. Hydraulic valve down: Movement of wrapping table rollers and wrapping ring is possible.
  • Page 20 1. Safety Decal Explanation Do not use this as a lifting eye Do not use points marked with this symbol to lift the machine. Warning: Pressurized device Release the pressure from the hydraulic and or the pneumatic system before you do maintenance. Warning: Risk of impact Hydraulically attach the tailgate safeguard with the shut-off valve before you go into the bale chamber.
  • Page 21 1. Safety Decal Explanation PTO Speed For this machine a PTO speed of 1000 revs/min is necessary. Caution Disconnect the plug of the power supply before you do work on the machine. Caution Stop the tractor engine and remove the key before you do work on the machine.
  • Page 22 1. Safety Installation of Safety Decals 1. Make sure that the installation surface is clean and dry. 2. Make sure that the temperature of the installation surface is not less than 5 °C (41 °F). 3. Find the correct position for the decal before you remove the backing paper. 4.

  • Page 23: Safety Devices

    1. Safety 1.4 Safety Devices GUID-26421AC4-FF6B-405B-8EC1-3A0D1CFFEA48 [V1] 1.4.1 Emergency Stop Buttons GUID-434AFA8E-4891-4A88-A7F5-41DF29797A02-high.jpg [High] Fig. 5 Emergency stop buttons (1) are installed in the tractor cab and on the two sides of the machine. When pushed the button will: • Set the electrical power to "OFF", the controls stop •...

  • Page 24: Set The Tailgate Safeguard

    1. Safety GUID-6E84C820-C3CB-4279-8AE0-237A4E508E62 [V1] 1.4.3 Set the Tailgate Safeguard Procedure Open the tailgate. Turn the hydraulic tailgate valve to the shut- off position. GUID-C48609A9-2383-4517-88C6-EC588EF591FA-high.jpg [High] Fig. 6 Hydraulic tailgate valve. GUID-10439E8A-AADD-4A87-A49B-4F9F8ABFD428 [V1] 1.4.4 Remove the Tailgate Safeguard Procedure Turn the hydraulic tailgate valve to the position to let operation occur. Close the tailgate.

  • Page 25: Install The Net Knife Safeguard

    1. Safety GUID-48969660-3801-425B-A4B5-B04A2F8AA44C [V1] 1.4.7 Install the Net Knife Safeguard Procedure Connect the safety chain to the handle. Attach the safety chain with the spring clip. GUID-162884F0-72C3-411B-A791-ACE4A269C539-high.jpg [High] Fig. 8 Handle net knife carrier. Safety chain. Spring clip. GUID-5FB5F11A-3B7B-4D99-A097-839DEADF4C74 [V1] 1.4.8 Remove the Net Knife Safeguard Procedure Remove the spring clip from the safety chain.

  • Page 26: Pick-Up Safeguard

    1. Safety GUID-3C44D295-E72F-4F4D-B63B-8BF80E8EC51D [V1] 1.4.9 Pick-up Safeguard The pick-up safeguard is a safety chain that: • Stops the pick-up from falling down if the hydraulic pressure decreases while driving • Stops the pick-up hitting the ground while driving on rough terrain. The pick-up safeguard has two parts, the hook (1) and the chain (2).

  • Page 27: Install The Film Knife Cover

    1. Safety GUID-7B02918B-DCFA-4543-AB4F-7DED85DFFAB0 [V1] 1.4.12 Install the Film Knife Cover Procedure Release the spring clip and remove the film knife covers (2) from the holder. Install each film knife cover on the knives (1) and attach them with the spring clips. GUID-F031B4F4-D46B-420B-BEE5-EA6899684A1A-high.jpg [High] Fig.

  • Page 28: Set The Wrapping Ring Safeguard 1

    1. Safety GUID-86159A85-DB0A-4A74-92DF-53038422FF4A [V1] 1.4.15 Set the Wrapping Ring Safeguard 1 Procedure GUID-4DE2CFC5-C915-4D9B-BEF7-5D6C61D53ED9-high.jpg [High] Fig. 14 Wrapping ring safeguard 1 (to prevent lowering). Make sure that the wrapping ring is in the transport position. Turn the hydraulic valves (1) to the closed "OFF" position on the two sides of the wrapping ring. GUID-89D2BC5F-2CB6-42AA-B36C-0D6D2F62CC96 [V1] 1.4.16 Release the Wrapping Ring Safeguard 1 Procedure...

  • Page 29: Set The Wrapping Ring Safeguard 2

    1. Safety GUID-F0A46601-1FDB-45BC-BBC4-02F0C910BF53 [V1] 1.4.18 Set the Wrapping Ring Safeguard 2 Before starting the procedure Set the wrapping ring safeguard 1. GUID-4DE2CFC5-C915-4D9B-BEF7-5D6C61D53ED9-high.jpg [High] Fig. 16 Wrapping ring safeguard 2 (to prevent rotating). Procedure Make sure that the wrapping ring is in the transport position. Turn the hydraulic valve (2) to the closed "OFF"...

  • Page 30: Release The Wrapping Ring Safeguard 2

    1. Safety GUID-81A01115-3F5A-4D9E-B11E-86B6CF01E8AD [V1] 1.4.19 Release the Wrapping Ring Safeguard 2 Procedure Turn the hydraulic valve to the open "ON" position. GUID-52B251BB-059D-4926-ADDF-5C3A18CD2E71-high.jpg [High] Fig. 17 GUID-D8B8A52A-E8B9-40BC-9D6F-91795323C9FC [V1] 1.4.20 Impact Monitor of the Control Unit When the machine operates with the E-Link Pro parts of the machine and wrapper are monitored to prevent damage between the parts.

  • Page 31: Danger Zones

    1. Safety GUID-AA48A6C4-2E72-468A-A29B-CF3617A5F217 [V1] 1.5 Danger Zones The operator controls the machine from the tractor seat (1) with the operator control unit, the hydraulic single, double acting valve and the Power Take-Off (PTO) shaft. The danger zone (2) is the area immediately around the machine in which accidents can occur during operation.
  • Page 32 1. Safety Baler Wrapper Combination 4900.LE.EN01...

  • Page 33: Introduction

    Table of contents 2 Introduction Preface ..............35 2.1.1 Manual Contents .
  • Page 34 Table of contents Baler Wrapper Combination 4900.LE.EN01...

  • Page 35: Preface

    2. Introduction 2.1 Preface GUID-DA7EE6BA-4E1C-4352-A16F-10C3C1DA7D43 [V1] 2.1.1 Manual Contents This manual contains the technical information, operating instructions, maintenance procedures and the troubleshooting information necessary to operate the machine. The information in this manual is for the operator. Make sure that you fully understand all the information before you operate the machine. If you do not, personal injury or damage to the equipment can occur.
  • Page 36 2. Introduction GUID-7024750B-34B2-463E-A491-50E74883C539-high.jpg [High] Fig. 1 Company name. Maximum permissible vertical load on the Vehicle category. pulling eye. Type approval number (only shown if Maximum permissible load on axle 1. required by local legislation). trailer axle weight. Vehicle Identification Number (VIN). Type name.
  • Page 37 2. Introduction To see the software version number on the E-Link Pro: 1. Push 2. Push on “Diagnostics” . 3. Push on “System information” . To see the Serial Number (VT) (only on E-Link Pro): 1. Push to go to the configuration page. 2.

  • Page 38: Intended Use

    2. Introduction 2.2 Intended Use GUID-D43AF701-3A07-4756-8607-79C555CA11BA [V1] 2.2.1 The Machine WARNING: Risk of injury or damage Only use the machine for its intended purpose! GUID-285C4B99-EE2E-464A-9882-9D32B4C20EB0 [V1] 2.2.2 Correct Use The machine is for use only as a baler pulled and energized by a tractor and operated with a controller from in the tractor.

  • Page 39: Description

    2. Introduction 2.3 Description GUID-633EC4AC-C372-468C-84C0-3FA43A7423F7 [V1] 2.3.1 General Overview The machine will make a circular bale in 7 steps: 1. Pick-up the loose crop material with the pick-up unit. 2. Cut (if necessary) and transport the material into the compressing chamber. 3.

  • Page 40: Device To Stop Use Without Approval

    2. Introduction Make sure that you can use one of these drawbar heads with your tractor. Read the tractor manual. You must adjust the drawbar height to the tractor before use. GUID-6A8AEA66-B356-4B8C-B15A-DF991C9C671B [V1] 2.3.3 Device to Stop Use Without Approval To make sure that the machine is operated only by approved persons, a lock can be installed on the drawbar head.

  • Page 41: Pick-Up Unit

    2. Introduction • Open the tailgate • Tension the net knife • Move the net roller. GUID-C5C4FD2E-1B14-4C48-BF8C-48597903041E [V1] 2.3.6 Pick-up Unit The pick-up unit collects the crop from the swath and moves it to the feed rotor. The augers bring the material from the sides into the centre. Hydraulic cylinders on the two sides of the pick-up unit move the pick-up unit to the transport position (up) or to the floating position (down).

  • Page 42: Feed Channel Floor

    2. Introduction • 13 knives in one group • XtraCut 17 has an eight knife group and a nine knife group • XtraCut 25 has a 12 knife group and a 13 knife group. GUID-43157595-A2A1-4A9F-82DD-BC672317FA79 [V1] 2.3.9 Feed Channel Floor The feed channel floor will tilt down hydraulically when you use the controller and the double acting valve on the tractor.

  • Page 43: Bale Transfer

    2. Introduction The pivoted roller will move to the front of the machine when the hydraulic line, to open the tailgate, has pressure. During baling the pivoted roller will be in the front position. GUID-09A3BAC1-8B5D-419D-9A9F-B48EAB963FE4-high.jpg [High] Fig. 5 The pivoted roller will move to the rear position for tying the bale with net.

  • Page 44: Wrapping Table

    2. Introduction All parts of the wrapper operate hydraulically. With hydraulic cylinders or hydraulic motors that operate the chains of the wrapping table and wrapping ring. GUID-FB3DA467-21F3-45D8-9AC5-B0D22947C059 [V1] 2.3.16 Wrapping Table The wrapping table has a frame with three belts that hold the bale. The table can tilt into four positions: •...

  • Page 45: Bale Tipper (Optional)

    2. Introduction • Monitor the rear of the machine to prevent accidents. The cameras are on the left and the right side of the machine, the work lamps give the cameras sufficient light for a good view. The work lamps have a power switch. GUID-445845B8-D1CB-4A0C-B424-4685060113FA [V1] 2.3.21 Bale Tipper (optional) The bale tipper is a metal frame towed behind the wrapper.

  • Page 46: Controllers

    2. Introduction GUID-6BB2E1A7-DC53-47EA-970F-2FE996BD5977 [V1] 2.4 Controllers For the machine to operate you must connect the machine to a Power Take-Off (PTO) shaft from a tractor and the hydraulic single and double acting valves. Use of one of the user interfaces in the list: •...

  • Page 47: Keyboard

    2. Introduction (A) Power button (1) Toggle (6) Home Power button, push to power on Push to move between menus. Push Home to go to the Home or shutdown the E-Link Pro page. display. (B) Escape (2) Manual or Automatic (7) Bale setup Push Escape to stop the up or Push manual or automatic to...
  • Page 48 2. Introduction GUID-3CC459C6-18A6-4C1A-93F4-8FA216691141-high.jpg [High] Fig. 9 Keyboard. Push buttons Result. Open the tailgate. Tilt the bale transfer to the wrapping table. Tilt the wrapping table to the transport position. Turn the wrapping ring. Open the film collector. Lift the wrapping ring to the transport position. Close the tailgate.

  • Page 49: E-Link Pro Software

    2. Introduction GUID-BB8CEEFB-57A1-4ED4-8990-36136E1D8F23 [V1] 2.5 E-Link Pro Software GUID-FB38E50F-0B14-4A0D-844F-A87C0701D9B2-high.jpg [High] Fig. 10 Home page. Bale adjustments. Field statistics. Tasks. Baler Wrapper Combination 4900.LE.EN01...

  • Page 50: Home Page E-Link Pro And Isobus

    2. Introduction Advanced menu. Related Links Home Page E-Link Pro and ISOBUS page 50 Bale Adjustments Page page 53 Field Statistics page 57 page 57 Tasks Page page 58 Advanced Menu GUID-F427B7A9-C5C1-4CA9-B633-8C79EA96057A [V1] 2.5.1 Home Page E-Link Pro and ISOBUS GUID-F3BA4082-EBB2-458C-AC14-E9B8C803CAED-high.jpg [High] Fig.
  • Page 51 2. Introduction Advanced menu. (B) Data about the current bale 1. Bale dimension indicator (cm, only RPC 160 V). 2. Target bale size (cm, only RPC 160 V). 3. Bale dimension indicator (RPC 160 V) or bale density indicator (RPC 130 F).
  • Page 52 2. Introduction The buttons do these procedures: Film Wrapper Control Push to move between the procedure buttons below. When it is necessary to start a procedure manually, but the button is not available at the time, this toggle button flashes yellow. Push this button to show a list of manual start buttons. Start to tie the bale (manual wrapping).

  • Page 53: Bale Adjustments Page

    2. Introduction 1. Soft core set to on. 2. The bale will wrap manually. 3. 17 Knives engaged (green icon); if the knives are not engaged this icon is black. 4. Hydroflex floor is not down (black icon); if the Hydroflex floor is down the icon is red.
  • Page 54 2. Introduction Setting Unit Minimum - Maximum Default/Advised Automatic - Manual. Automatic. Changes the mode of the net tying process between automatic and manual operation. Automatic - Manual. Automatic. Changes the mode of the bale transfer process between automatic and manual operation. Automatic - Manual.
  • Page 55 2. Introduction Setting Unit Minimum - Maximum Default/Advised Bale deposit. Single/ Double/ Signal. Single: One bale is automatically released during driving. Double: Two bales released during one stop, the wrapped bale stays on the machine until the subsequent bale completes the tying procedure during a stop. Signal: One bale automatically releases during a stop when the next bale is tied.
  • Page 56 2. Introduction Setting Unit Minimum - Maximum Default/Advised Roller drive fast. 0-100 Set the speed of the bale on the wrapping table during full speed wrapping. This adjustment is only shown and adjustable when Roller control is "OFF". Setting Unit Minimum - Maximum Default/Advised Roller drive slow.

  • Page 57: Field Statistics

    2. Introduction GUID-EEA0409B-3200-454B-BA36-12DAC69C1209 [V1] 2.5.3 Field Statistics This page shows data on the number of bales and hours of work done in the field. The last row (below the line) shows the selected field and its name, the data is marked red. You can keep the data to a maximum of 20 fields.

  • Page 58: Advanced Menu

    2. Introduction 4. Use the double acting valve in the tractor to lift the new knife group selection. 5. When “Status: Engaged” and a green knife symbol shows, you can push to go back to the tasks page or to go to the Home page. GUID-CED69CBD-1673-4C4C-8F13-D967B55B8856 [V1] 2.5.5 Advanced Menu GUID-D95C86A4-F61B-46E3-A4E3-C2DDB17828D1-high.jpg [High]...
  • Page 59 2. Introduction Tuning page 1. Push to make adjustments. 2. Push to go back to the “Advanced Machine Setup” or to go to the Home page. The selection will save automatically when you go from this page. Setting Unit Minimum-Maximum Default value Near full alert.
  • Page 60 2. Introduction Setting Unit Minimum-Maximum Default value Auto / OFF / ON. Auto Grease pump: RPC 130 F. Set the Grease pump: Automatic = the time is adjustable for how long and how frequent the grease pump operates "OFF" = Grease pump is permanently off. "ON"...
  • Page 61 2. Introduction Calibration of Bale Diameter On this page you can start the calibration of the bale diameter. Do this if the completed bales are not the correct diameter. Before you start the calibration you must know how much the difference is (see example).
  • Page 62 2. Introduction Calibration of the Bale Shape Do this procedure if the shape of the bale on the left and right side changes in dimension too much. Before you start the calibration, you must measure how much the change is. In the calibration screen, push the arrow button on the line “Bale shape”...
  • Page 63 2. Introduction Diagnostic On the diagnostics page it is possible to make a selection of more than one page to show more data during troubleshooting. Push the button to show the data. • “Inputs”: Shows the input signal. The button shows the screen with input signals of the wrapper •...
  • Page 64 2. Introduction Info boxes setup On this page you can change the shown data on the Home page as follows: 1. Push the button on the line “Info boxes setup” . 2. The display shows: 3. Use the buttons left or right for the data selection you will show on the Home...

  • Page 65: Operation

    Table of contents 3 Operation First Use ............. . . 67 3.1.1 Calculate the Maximum Permitted Vertical Load on the Coupling Point .
  • Page 66 Table of contents 3.5.10 Transfer a Bale ........... . . 101 3.5.11 Eject a Bale from the Wrapper .

  • Page 67: First Use

    3. Operation GUID-5031C283-1782-455A-AB5E-E87CF0A88642 [V1] 3.1 First Use WARNING: Safety Obey the safety instructions when you do the procedures of this chapter. IMPORTANT: Some procedures in this chapter must be done by an approved technician. For other procedures in this chapter we recommend to do the procedures with your approved dealer. Do the procedures in the same sequence shown in this chapter.

  • Page 68: Adjust The Power Take-Off (Pto) Shaft

    3. Operation Lower the support foot until the machine is in a horizontal position. The machine is horizontal when the support foot holder has an angle of 90° to the ground. Make sure that the support foot is vertical and the axle plates are in a horizontal position. Remove the bolts (4) and the locking plates (3) from the two sides of the machine.
  • Page 69 3. Operation Procedure Make sure that you disengage the PTO shaft, stop the tractor engine and remove the key. Make sure that the draw bar and the tractor are connected. Hold the PTO shaft of the tractor and the drive shaft of the machine adjacent to each other at the shortest distance.

  • Page 70: To Prepare Before You Connect The Power Supply

    3. Operation GUID-51562A7A-D306-45D1-A3D3-1B8F455124D6 [V1] 3.1.5 To Prepare Before You Connect the Power Supply Before starting the procedure WARNING: Electricity. Injury to persons. Only an approved technician can install the cable harness for the power supply from the battery. CAUTION: Electricity. Damage to the machine.

  • Page 71: Connect The Hydraulics

    3. Operation GUID-0E4A454E-0FA2-4839-8BF1-376D7EAE08F7 [V1] 3.1.6 Connect the Hydraulics Symbol on the Function Tractor connection Size and Colour hydraulic hose Hydraulic brakes. Single acting. Red. Hydraulic switch to: • Open and close the feed channel floor • Lift and lower the Double acting with Size three / Red.

  • Page 72: Prepare The Chain Lubrication System

    3. Operation Procedure Loosen the lock nut. Turn the adjustment screw in or out, refer to the type of hydraulic system on the tractor. Tighten the lock nut. GUID-1608CB98-ED73-4368-8F03-44503A211738-high.jpg [High] Fig. 4 Manifold GUID-326E7AB2-A241-4FE8-823D-1DF71EC0B728 [V1] 3.1.8 Prepare the Chain Lubrication System Procedure Fill the oil container.

  • Page 73: Adjust The Pre-Stretch Rate

    3. Operation Procedure Open the top cover (1). Pull the handle (2) of the net knife carrier to the front if necessary. Attach the safety chain (3) and attach it with the clip (4). GUID-2939BE9E-C1B4-4136-9D04-F64AA3A29C53-high.jpg [High] Fig. 5 If you use a net length of 2000 m (6562 ft) do the subsequent steps on the two sides: 1.

  • Page 74: Adjust The Film Roll Holder For Size

    3. Operation Read the manufacturers data sheet for your pre-stretch adjustment. • 55% pre-stretch, for films with a lower quality, this adjustment causes increased film use • 70% pre-stretch, this is the standard adjustment • 90% pre-stretch, for films with a higher quality, this adjustment causes decreased film use. To set the correct pre-stretch rate, change the gear wheels on the stretch rollers.

  • Page 75: Spare Film Rolls

    3. Operation Procedure Loosen the two bolts (1) and (2). Adjust the film roll holder vertically. Tighten the two bolts. GUID-D4BEC2B7-D94E-42A7-AE76-22623A106C5F-high.jpg [High] Fig. 10 GUID-221236B2-6CE6-492B-9D22-BF40DBE269A4 [V1] 3.1.12 Spare Film Rolls Before starting the procedure There is storage for 12 film rolls, 6 on each side of the machine. Procedure Open the side covers of the machine.

  • Page 76: Setup The E-Link Pro Display

    3. Operation The feed channel floor can at this time move up and down through the double acting valve in the tractor. Operate the double acting valve in the tractor until the feed channel floor is fully open. The colour of the feed channel floor symbol changes from black to red.
  • Page 77 3. Operation c) Push the button to increase or decrease the intensity of the display d) Push the button (F8) to make the change and go back to the page "Display/Sound Configuration" e) Push the line "Volume" f) Push the button to increase or decrease the volume g) To set the sound to "OFF"...

  • Page 78: Calibration Of Wrapper Parts

    3. Operation GUID-2FFE9FEC-8B18-43EE-B480-FC33BC9E42A4 [V1] 3.1.15 Calibration of Wrapper Parts Before starting the procedure WARNING: Warning risk of Injury. A person can get seriously injured when parts of the machine and the wrapper move. Make sure that no persons are behind the machine and the wrapper when you operate parts of the machine with the keyboard.
  • Page 79 3. Operation Before starting the procedure Put the wrapper in the operating position. Procedure Align the bale tipper with the wrapping table. Install the pins and clips on the wrapper. GUID-6134C726-190B-44B2-B2F1-F3C4EBE4442C-high.jpg [High] Fig. 14 Baler Wrapper Combination 4900.LE.EN01...

  • Page 80: Connect The Machine To The Tractor

    3. Operation GUID-7CBB02E7-C928-42DA-8E87-352016055B0E [V1] 3.2 Connect the Machine to the Tractor Before starting the procedure WARNING: Damage. Make sure that the maximum vertical load that the machine transfers to the tractor is less than the permitted vertical load on the coupling point. WARNING: Damage.
  • Page 81 3. Operation If the machine has a pneumatic brake system: a) Drain the air container b) Make sure that all sealing washers of the coupling heads are clean on the tractor and the machine c) Connect the pneumatic hose with the red cap to a red pneumatic socket on the tractor d) Connect the pneumatic hose with the...

  • Page 82: Transport Position And Driving

    3. Operation GUID-3DC1DA56-7BBD-4782-BD19-183B0D47CBE9 [V1] 3.3 Transport Position and Driving Before starting the procedure WARNING: For machines with a pneumatic brake: make sure that you set the lever on the variable load valve to the full brake effect. WARNING: Do not operate the machine on a road with a bale in the chamber. WARNING: Risk of Impact.
  • Page 83 3. Operation Attach the pick-up with the hook (1) and chain (2). Set the left and right chains to the shortest position. Close the valve of the double acting hydraulic hose. GUID-F844CCC1-66D4-490C-AC56-7165775CA953-high.jpg [High] Fig. 18 Set the guide wheels on the left and right side of the machine to the transport position: a) Remove the guide wheels from the baling position (1) and set to the transport...
  • Page 84 3. Operation GUID-4DE2CFC5-C915-4D9B-BEF7-5D6C61D53ED9-high.jpg [High] Fig. 21 Set the wrapping ring safeguard 1 (1), to stop the wrapping ring from lowering. Set the wrapping ring safeguard 2 (2), to stop the wrapping ring from turning. Make sure that the work lights are “Off” . Fold up and lock the ladder of the maintenance platform.

  • Page 85: Transport Position Of The Bale Mat (Optional)

    3. Operation GUID-C758BE41-6E2E-44F1-8557-B4EC8EA80801 [V1] 3.3.1 Transport Position of the Bale Mat (optional) Procedure Make sure that the machine is correctly connected to the tractor. Make sure that no person is in the danger zone. Start the tractor engine, on the controller go to the page “Adv. Menu > Manual Control” . Make sure that the wrapping table is in the work position (down), use the line “Table tilt”...

  • Page 86: Apply Or Release The Parking Brake

    3. Operation GUID-F3CF7721-79DF-4134-B15B-3C887090772D-high.jpg [High] Fig. 24 GUID-19A8BBCD-61AD-4585-928B-C684781B1581 [V1] 3.3.3 Apply or Release the Parking Brake WARNING: Damage Do not attach the rope directly to the lever. The rope must be installed with a split ring on lever. When the machine is not in use and not connected to the tractor, you must apply the parking brake.

  • Page 87: Place Or Remove The Wheel Chocks

    3. Operation GUID-FBA002DA-52CC-4E05-8796-2D92DABE4D0F [V1] 3.3.4 Place or Remove the Wheel Chocks Procedure When the machine is not in use and not connected to the tractor, the wheel chocks (1) must be in position. You can put the wheel chocks in the holder (2) on the rear right side of the machine.

  • Page 88: Prepare The Machine To Bale

    3. Operation 3.4 Prepare the Machine to Bale GUID-C6786DB6-0739-4AF4-8094-B9C7C38494DB [V1] 3.4.1 Adjust The Height of the Pick-up Before starting the procedure IMPORTANT: Set the height of the pick-up so the tines are a minimum of 2 cm (0.8 in) from the ground. To adjust the guide wheels, make sure that you lift the pick-up.

  • Page 89: Adjust The Height Of The Wind Guard

    3. Operation GUID-3FFD2CEC-B12F-498C-91F4-FD556716887B [V1] 3.4.2 Adjust the Height of the Wind Guard Before starting the procedure NOTE: Adjust the wind guard in a lower position with small swaths and a higher position with larger swaths. You must adjust the height of the wind guard to the thickness of the swath and the length of the forage: Procedure Disengage the Power Take-Off (PTO) shaft, stop the tractor engine and remove the key.

  • Page 90: Insert The Net

    3. Operation Open the top cover (1). If the wrapping procedure before was not complete (for example because the net roll was empty during the wrapping process) do the steps that follow: a) Pull the handle (2) of the net knife carrier to the front and attach the safety chain (3) and attach it with the clip (4).

  • Page 91: Move The Pivoted Roller To The Start Position

    3. Operation Make sure that the position of the spindles (1 and 2) point in the centre of the sleeve and not in the net. If necessary loosen the spindle with the crank handle and do step 4 again. Put the net through rolls (2, 3 and 4) to the rubber roll (5) and the steel roll (6).

  • Page 92: Insert The Knives

    3. Operation GUID-22454364-9480-4211-9673-A15E6D70349F [V1] 3.4.6 Insert the Knives Before starting the procedure If it is not necessary to use all the knives or only use a group of knives for a longer period, it is better to replace the knives with blind knives. The blind knives make sure that the slots for the knives that are not used stay clean from crop material.

  • Page 93: Insert A New Film Roll

    3. Operation Turn "ON" the work lamps on the back of the machine. GUID-652596A1-82F3-4F33-BC85-4EB91323945A [V1] 3.4.9 Insert a New Film Roll Before starting the procedure WARNING: Risk of impact. Make sure that the tractor engine is "OFF" and the key removed. WARNING: Risk of impact.

  • Page 94: Operating Position Of The Bale Mat (Optional)

    3. Operation Make sure that the film roll is tight between the top and lower roll holder. Wind off and put the film through the stretch rollers, refer to the scheme on the decal. Carefully move the stretch rolls against the film roll with the handle (1).

  • Page 95: Operating Position Of The Bale Tipper (Optional)

    3. Operation Make sure that the bale mat hangs behind the wrapping table. GUID-4A35203A-02D3-43B6-8E0F-BE15A177914B-high.jpg [High] Fig. 41 GUID-7A78CBB6-EFBE-44A1-9251-0CD51848AD3D [V1] 3.4.11 Operating Position of the Bale Tipper (optional) GUID-4DE2CFC5-C915-4D9B-BEF7-5D6C61D53ED9-high.jpg [High] Fig. 42 Procedure Make sure that the tractor engine is "OFF" and the key removed. Release the wrapping ring safeguard 1 and the wrapping ring safeguard 2.

  • Page 96: Adjust The Bale Tipper

    3. Operation Make sure that the bale tipper is behind the wrapping table. GUID-6134C726-190B-44B2-B2F1-F3C4EBE4442C-high.jpg [High] Fig. 43 GUID-D22E7938-5C8F-46DB-8199-D87B9E4CF909 [V1] 3.4.12 Adjust the Bale Tipper The bale tipper guide wheel is adjustable in three positions this changes the angle the bale is tipped on the ground.

  • Page 97: Open Or Close The Side Covers

    3. Operation Push to go to the page “Field statistics” . Make the selection of the field (or customer) for more data. If available and if necessary, make the selection of knife bank, push to go to the page “Tasks” . Make the selections.

  • Page 98: To Operate The Machine

    3. Operation 3.5 To Operate the Machine GUID-9B65F8CD-14DD-4265-B5AE-BE98653B7659 [V1] 3.5.1 Check Before You Operate the Machine Procedure Make sure that the procedures in the chapter First use are done. Make sure that the maintenance to prevent failure is done. Make sure that all covers are not open and locked. Make sure that the tailgate valve and the pick-up valve are open.

  • Page 99: Make Two Or Three Smaller Bales At The End Of The Field

    3. Operation GUID-B1A7C59C-A51F-4DAC-A19B-D3812A9EDC48 [V1] 3.5.3 Make Two or Three Smaller Bales at the End of the Field Do this for the last two or three bales on the field Procedure Stop the tractor when the bale is at the necessary dimensions. Push the button to start tying.
  • Page 100 3. Operation After finishing the procedure 1. At the start of each bale, move continuously between intake of the swath on the left and right side of the pick-up. Do this until the set work pressure is correct on the pressure gauge (4). 2.

  • Page 101: Drive On Slopes

    3. Operation Belts. Gap between belts. GUID-76A8A006-DFCA-463A-8532-DB0D5A4A3BD9 [V1] 3.5.8 Drive on Slopes Before starting the procedure WARNING: Risk of Injury. On a slope always eject bales in a direction to stop them rolling down the slope. Procedure With a large swath: drive as shown in Large Swath. With a small swath, first drive on the side to make sure that the intake of the swath is on the higher side of the pick-up.

  • Page 102: Eject A Bale From The Wrapper

    3. Operation a) If automatic bale wrapping is "ON" wrapping starts automatically b) If manual bale wrapping is "ON", you must push the button to start the wrapping c) When the wrapping is done, eject the bale. You can always stop the tractor and start the net tying procedure if the bale is not at the target dimension, push the button .

  • Page 103: Shut Down Procedure On The Field

    3. Operation • Set the PTO shaft to off and do again step 5 with more of a decrease in PTO revolutions per minute • Do again steps 5 and 6 one or more times until you remove the blockage. If it is not possible to remove the blockage in the machine with this procedure, (e.g.
  • Page 104 3. Operation Close the shut-off valve (1). GUID-D28785B9-2C9C-4971-8590-78E8E41DC7F7-high.jpg [High] Fig. 47 Install the safety chain to the pick-up (2). Remove the spring clips (3) from the pick-up guide wheels. GUID-FA31238C-8E0D-422A-ADB8-FDEB024A95CC-high.jpg [High] Fig. 48 Lift the guide wheels and hook them on the left and right side of the machine in the drive position.

  • Page 105: Disconnect The Machine From The Tractor

    3. Operation 3.6 Disconnect the Machine from the Tractor GUID-9412AB2A-6B4E-445B-BC3B-A690116CFC19 [V1] 3.6.1 Park the Machine Procedure Make sure that the ground is solid and level for the machine wheels and support foot. Make sure that the baling chamber is empty and that you close the tailgate. Remove the pressure from the hydraulic system, see the procedure that follows: GUID-50949B25-9E94-445A-80C3-12BB73991F7E [V1] 3.6.2 Remove the Pressure from the Hydraulic System...

  • Page 106: Support Foot

    3. Operation Apply the parking brake (1). GUID-EAD6F6E5-A533-4F55-91A0-24618026E76D-high.jpg [High] Fig. 50 Put the wheel chocks in position. Install the support foot. For a hydraulic brake system: a) Disconnect the hydraulic brake hose from the tractor and immediately connect it to the dummy coupling on the platform b) Disconnect the optional safety brake cord.

  • Page 107: Install The Support Foot

    3. Operation The direction of movement when you turn clockwise or counterclockwise will change with the position of the crank handle in the support foot holder (out or in). • To move the support foot quickly, you must pull the crank handle out of the support foot to the stop •...

  • Page 108: To Move The Machine Without Brakes

    3. Operation GUID-E43EE775-7CC1-4ECB-9E3F-93970F3F0DCC [V1] 3.6.7 To Move the Machine without Brakes Before starting the procedure WARNING: Risk of unusual handling characteristics. Always connect the air hoses to the tractor when you move or operate the machine. Before starting the procedure When the tractor air hoses are not connected and the air reservoir is full the brakes will be engaged.

  • Page 109: Take The Machine Out Of Operation

    3. Operation Symbol Brake effect Data The machine has not sufficient braking effect for driving on the road. Low brake effect. Not for the road This setting does not have approval for moving the machine with a tractor. The machine has not sufficient braking effect for driving on the road.
  • Page 110 3. Operation Baler Wrapper Combination 4900.LE.EN01...

  • Page 111: Maintenance And Lubrication

    Table of contents 4 Maintenance and Lubrication Preventative Maintenance Schedule ........113 Lubrication Chart .
  • Page 112 Table of contents Baler Wrapper Combination 4900.LE.EN01...

  • Page 113: Preventative Maintenance Schedule

    4. Maintenance and Lubrication GUID-C8AF48FF-4B93-460D-8144-55FC56D8609C [V1] 4.1 Preventative Maintenance Schedule Interval General maintenance tasks After First Every Every End of Mainte After 6 Other hours 3000 Seaso nance Years first Bales Bales Bales at the Start Bales of the Seaso First •...
  • Page 114 4. Maintenance and Lubrication Interval General maintenance tasks After First Every Every End of Mainte After 6 Other hours 3000 Seaso nance Years first Bales Bales Bales at the Start Bales of the Seaso Befor • Lubricate parts of the machine.

  • Page 115: Lubrication Chart

    4. Maintenance and Lubrication GUID-55150ED1-4FAD-4E46-87B1-C32D47D6EB29 [V1] 4.2 Lubrication Chart 1. Make sure that the Power Take-Off (PTO) shaft is "OFF", the tractor engine stopped and the key removed. 2. Lubricate the parts with the referred lubricant and refer to the interval in the tables in this paragraph. GUID-B6006507-1E69-4451-ACCD-456257E2A431-high.jpg [High] Fig.
  • Page 116 4. Maintenance and Lubrication After 500 bales after the first use Position in Machine part Lubrication Note figure Only machines with cutting device XtraCut 17 and XtraCut 25: grease knife lever. 500 bales after first use, then once per season. After each 500 bales (or daily) Position in Machine part...
  • Page 117 4. Maintenance and Lubrication After each 500 bales (or daily) Position in Machine part Lubrication Note figure Two grease nipples on the linkage On the two sides of the machine. point of the wrapping table rollers. Grease nipple of the bale transfer. On the left hand side of the machine.
  • Page 118 4. Maintenance and Lubrication At the end of the season annually (in case of special operating conditions also weekly) Position in Machine part Lubrication Note figure Only machines with cutting device XtraCut 17 and XtraCut 25: grease knife lever. 500 bales after first use, then once per season.

  • Page 119: Clean The Machine

    4. Maintenance and Lubrication GUID-622D8B8A-4A16-44B5-BE62-AEB7F90D3ADC [V1] 4.3 Clean the Machine Before starting the procedure NOTE: During the first three months after the supply of your machine, do not use a high pressure steam cleaner (the paint continues to get harder during that time). NOTE: Do not use a steam pressure higher than 100 bar (1450 psi) and water with a temperature higher than 50 ºC (122 ºF).

  • Page 120: Chain Lubrication System Maintenance

    4. Maintenance and Lubrication 4.4 Chain Lubrication System Maintenance GUID-C76A2840-FFC8-4F1A-A011-66D42DF6C1D7 [V1] 4.4.1 Check the Level in the Oil Container of the Chain Lubrication Before starting the procedure The chain lubrication system supplies oil from the container to the drive chains. CAUTION: Damage to parts.

  • Page 121: Bleed Air From The Lubrication Pump

    4. Maintenance and Lubrication Remove the container cap (1). Make sure that the filter is clean, if necessary: a) Remove the filter from the oil container b) Clean the filter and use only petroleum- benzine or petroleum c) Put the filter in the oil container. Put the new and clean oil through the filter and fill the oil container until the oil is on the maximum mark.
  • Page 122 4. Maintenance and Lubrication Danger Zones page 31 Baler Wrapper Combination 4900.LE.EN01...

  • Page 123: Roller Lubrication System Maintenance (Rpc 130 F Only)

    4. Maintenance and Lubrication GUID-76719CF4-017B-4688-9E95-7D06C1270AA8 [V1] 4.5 Roller Lubrication System Maintenance (RPC 130 F only) Before starting the procedure The roller lubrication system supplies lubricant from the lubricant container to the roller bearings. Examine the level in the lubricant container daily. CAUTION: Machine Damage The roller lubrication system supplies lubricant from the container to the roller bearings.

  • Page 124: Tighten The Chains Of The Pick-Up, Bale Chamber And Feed Rotor

    4. Maintenance and Lubrication GUID-23A26E00-AF85-44D6-BDAD-9B38FCB88708 [V1] 4.6 Tighten the Chains of the Pick-Up, Bale Chamber and Feed Rotor Before starting the procedure After the first 1000 bales it is necessary to adjust the tension of the chains. Procedure Set the machine to "OFF" refer to the shut down procedure for maintenance. Make sure that the guide wheels are in the transport position.
  • Page 125 4. Maintenance and Lubrication Turn the nuts (2) and (3) and bolt (1) and adjust the distances (A), (B) and (C) to the values shown. This tightens the two chains of the bale chamber and the tailgate hook spring. NOTE: Use A = 90 - 95 mm for the RPC 130 F.

  • Page 126: Tighten The Chains Of The Wrapper

    4. Maintenance and Lubrication GUID-B373AE2A-B9E7-432E-A1F3-BE695B2E7B1A [V1] 4.7 Tighten the Chains of the Wrapper Before starting the procedure Adjust the chain tension after the first 1000 bales. Procedure Make sure that the machine is "OFF". Refer to the shutdown procedure for maintenance. Remove the three bolts (1) and the chain guard (2) from the wrapper table.

  • Page 127: Examine The Hydraulic Oil Filter

    4. Maintenance and Lubrication GUID-94B40CF3-10F7-4040-85EE-445FF58483C6 [V1] 4.8 Examine the Hydraulic Oil Filter Before starting the procedure Daily hydraulic filter check. Procedure Turn "ON" the tractor engine, make sure that the Power Take-Off (PTO) is "OFF". Exit the tractor cabin and lock the door, make sure that no person can go into the cabin and control the hydraulics or PTO.

  • Page 128: Replace The Hydraulic Oil Filter

    4. Maintenance and Lubrication GUID-3A515DAC-075A-44F6-8AC0-448D052C6690 [V1] 4.9 Replace the Hydraulic Oil Filter Before starting the procedure Each year, or when the indicator is red, replace the hydraulic filter. Procedure Make sure that the machine is "OFF" refer to the shutdown procedure for maintenance. Release the pressure in the hydraulic system.

  • Page 129: Examine The Hydraulic Hoses For Damage And Leaks

    4. Maintenance and Lubrication GUID-9BE44170-4BB0-4257-88D1-4631D635AC43 [V1] 4.10 Examine the Hydraulic Hoses for Damage and Leaks CAUTION: Risk of injury from hydraulic fluids that can go through skin. Use a piece of cardboard and DO NOT use your fingers, face or other body parts to examine for leaks.

  • Page 130: Grind The Cutting Unit Knives

    4. Maintenance and Lubrication GUID-4169164D-31A9-431D-93AE-ECDC7C9F1A51 [V1] 4.11 Grind the Cutting Unit Knives WARNING: Magnetic fields Do not do work on the magnets of the blade holders if you have a cardiac pacemaker or other implant. Magnetic fields can have an effect on their operation. CAUTION: Risk of injury Do not hit the knives with a type of tool from the bottom.

  • Page 131: Grind The Knives

    4. Maintenance and Lubrication Find the knife axle lever on the feed channel housing, on the right in driving direction. Move the lever down through 90° as far as the stop. Go in the bale chamber and use pliers to remove the knives diagonally up from the knife axle.

  • Page 132: Replace The Knives With Blind Knives

    4. Maintenance and Lubrication GUID-7CAA84BB-59CD-4A68-9517-40205D0648FF [V1] 4.12 Replace the Knives with Blind Knives WARNING: Magnetic fields. Do not do work on the magnets of the blade holders if you have a cardiac pacemaker or other implant. Magnetic fields can have an effect on their operation. CAUTION: Risk of injury.

  • Page 133: Install The Blind Knives

    4. Maintenance and Lubrication GUID-33A8BCDC-BA7F-487D-A314-B39FADBF7DC5 [V1] 4.12.2 Install the Blind Knives Procedure Storage for the removed knives is behind the side door on the right and you attach them with a cotter pin. Go in the machine and push the blind knives diagonally down to the knife axle.

  • Page 134: Replace The Film Knives

    4. Maintenance and Lubrication GUID-EA715CD9-20CC-4839-869C-5331D736A2DD [V1] 4.13 Replace the Film Knives Before starting the procedure When the knives do not cut the film correctly, you must replace the knives. CAUTION: Risk of injury. Put on protective gloves when the knives are changed. Procedure Make sure that the machine is "OFF".

  • Page 135: Adjust And Replace The Belt Guide Pulleys

    4. Maintenance and Lubrication GUID-8102B720-F663-439F-927E-AFA4008675D8 [V1] 4.14 Adjust and Replace the Belt Guide Pulleys Before starting the procedure Weekly examine the belt pulleys on the wrapping table for smooth running. Procedure Make sure that the machine is "OFF" refer to the shutdown procedure for maintenance.

  • Page 136: Adjust The Disk Brake Of The Net Tying Unit

    4. Maintenance and Lubrication GUID-D37A1646-21E9-4C31-995D-45EE77FFBBFD [V1] 4.15 Adjust the Disk Brake of the Net Tying Unit Before starting the procedure To prevent unwanted unroll of the net roll you must adjust the disk brake. With the lever in the up position it must not be possible to turn the roll by hand.

  • Page 137: Adjust The Shock Absorbers

    4. Maintenance and Lubrication GUID-2EEFCAEA-3467-4A28-9509-6FAE9D1D3E39 [V1] 4.16 Adjust the Shock Absorbers Before starting the procedure On the left side of the machine the movements of the net tensioner (1) are damped by a shock absorber. Two wing nuts push the friction linings against the net tensioner from the two sides. Procedure Make sure that the machine is "OFF", refer to the shut down procedure for maintenance.

  • Page 138: Adjust The Tension Arm Of The Wrapping Ring

    4. Maintenance and Lubrication GUID-3DBB63B7-0317-4151-AC21-DD585860D40D [V1] 4.17 Adjust the Tension Arm of the Wrapping Ring Before starting the procedure Yearly and when necessary check and adjust the tension of the wrapping ring tension arm. Procedure Make sure that the machine is "OFF". Refer to the shutdown procedure for maintenance.

  • Page 139: Adjust The Tension Of The Film Stretching Unit

    4. Maintenance and Lubrication GUID-27AFE6DD-A418-4E75-A3DC-13C9A48C3324 [V1] 4.18 Adjust the Tension of the Film Stretching Unit Before starting the procedure Yearly and when necessary check and adjust the film stretching unit tension. Procedure Make sure that the machine is "OFF". Refer to the shutdown procedure for maintenance. Adjust the nut (1) on the eyebolt until the spring (2) extends to 95 mm.

  • Page 140: Adjust The Wrapper Frame Brake Tension

    4. Maintenance and Lubrication GUID-444ACA03-35EC-458D-9F59-2B7935F0859B [V1] 4.19 Adjust the Wrapper Frame Brake Tension Before starting the procedure Yearly and when necessary check and adjust the wrapping ring brake tension. Procedure Make sure that the machine is "OFF". Refer to the shutdown procedure for maintenance. Adjust the nut (1) on the eye bolt until the spring (2) extends to 130 mm.

  • Page 141: Lubricate The Tailgate And Tensioning Arm Rollers (Only Rpc 160 V)

    4. Maintenance and Lubrication GUID-CDEC2A3B-7C0E-4E61-B1E7-25C59EE59B2D [V1] 4.20 Lubricate the Tailgate and Tensioning Arm Rollers (only RPC 160 TASK_32EB2DA1A9A542A78DB707F8694B1A66 [V] 4.20.1 Loosen the Belts Procedure Turn "OFF" the tractor and remove the key. Pull the wire (1) behind the hook (2) to lock the rocker arm.
  • Page 142 4. Maintenance and Lubrication Close the tailgate. GUID-0193D8CA-A6C3-46EC-AADF-D0A013A8A3C3-high.jpg [High] Fig. 32 Wire. Hook. Baler Wrapper Combination 4900.LE.EN01...

  • Page 143: Adjusting The Deflectors (Only Rpc 130 F)

    4. Maintenance and Lubrication GUID-8A222FE8-E8CB-4638-8311-9D37E5DE9EF0 [V1] 4.21 Adjusting the Deflectors (only RPC 130 F) Before starting the procedure Two deflectors, keep the net in the roll chambers. The two deflectors are installed in the bottom area of the roll chambers. The distance between the deflector and the roller is adjustable.

  • Page 144: Tensioning The Roller Chains (Only Rpc 130 F)

    4. Maintenance and Lubrication GUID-D9C7EB8F-3EBC-4C7C-A09C-11ED2F361A57 [V1] 4.22 Tensioning the Roller Chains (only RPC 130 F) The correct chain tension can decrease the wear of the chains, chain wheels and roller bearings. Examine and adjust the chain tension after 500 bales. CAUTION: Damage New chains give after a short time of operation.
  • Page 145 4. Maintenance and Lubrication Main drive chain Tension the chain of the main drive until the distance between the washers is approximately 90 GUID-BE8DCB61-2C09-4F44-AAEF-C45B33F97A99-high.jpg [High] Fig. 37 Baler Wrapper Combination 4900.LE.EN01...

  • Page 146: Lubricate The Rollers (Only Rpc 130 F)

    4. Maintenance and Lubrication GUID-3F66AAC9-7430-471D-ACFA-5ACDA4843AD5 [V1] 4.23 Lubricate the Rollers (only RPC 130 F) Procedure Lubricate the rollers and parts, refer to the lubrication chart. Related Links Lubrication Chart page 115 Baler Wrapper Combination 4900.LE.EN01...

  • Page 147: Troubleshooting

    Table of contents 5 Troubleshooting Feed Guide Plate ............149 Manually Remove a Blockage From the Feed Channel Floor .
  • Page 148 Table of contents Baler Wrapper Combination 4900.LE.EN01...

  • Page 149: Feed Guide Plate

    5. Troubleshooting GUID-36C713BF-A5D0-4D30-9125-0366A154D2AB [V1] 5.1 Feed Guide Plate The feed guide plate is installed in the bale chamber. If a blockage occurs, you can remove the feed guide plate. GUID-6EDC1616-76F0-4B55-A527-1A7F6CA569A9-high.jpg [High] Fig. 1 Baler Wrapper Combination 4900.LE.EN01...

  • Page 150: Manually Remove A Blockage From The Feed Channel Floor

    5. Troubleshooting GUID-AFCF1FC1-5627-430B-A410-5FF6EEFC1C56 [V1] 5.2 Manually Remove a Blockage From the Feed Channel Floor Before starting the procedure NOTE: If the Hydroflexcontrol cannot remove the blockage, it is necessary to do this procedure. Before starting the procedure WARNING: Magnetic fields. Do not do work on the magnets of the blade holders if you have a cardiac pacemaker or other implant.

  • Page 151: Bale Optimization (For Stable Bale Sides)

    5. Troubleshooting GUID-2F3DA1BB-9FA5-41CD-A9C7-2C24D8E634E9 [V1] 5.3 Bale Optimization (for stable bale sides) Before starting the procedure The crop condition when harvested can have an effect on these: • Decreased strength on the side faces of the bale • The net does not cover the bale. Procedure Remove the two outer knives.

  • Page 152: Prevent Bales Of Unusual Shape

    5. Troubleshooting GUID-374229EB-D578-43F0-A0B6-F2F362CDA4AE [V1] 5.4 Prevent Bales of Unusual Shape If an unusual bale shape occurs or the belts move laterally, clean the rollers. Procedure Make sure that the bale chamber is empty. Disengage the Power Take-Off (PTO). Stop the engine of the tractor and remove the key.

  • Page 153: Replace A Transport Wheel

    5. Troubleshooting GUID-0AEC8EB8-B843-409B-8C2E-40DAD8F2B7AE [V1] 5.5 Replace a Transport Wheel Before starting the procedure • Make sure that you disengage the Power Take-Off (PTO) and stop the tractor engine, and the PTO and all parts that move must stop before you do work •...

  • Page 154: Install The Wheel

    5. Troubleshooting TASK_0A493F6841E84B0BAF42B0A03640672F [V] 5.5.3 Install the Wheel Procedure Install the replacement wheel. Install the wheel nuts. Tighten the wheel nuts by hand. Lower the machine to the ground with the jack. Tighten the wheel nuts in the correct sequence (crosswise) with a calibrated torque wrench. Tighten them in the correct sequence and tighten again to the correct torque.

  • Page 155: Bale Twisted On The Wrapping Table

    5. Troubleshooting GUID-44D5DCAE-B72F-4708-B221-11F5FB2688DB [V1] 5.6 Bale Twisted on the Wrapping Table A bale can become twisted on the wrapping table, for example on very steep terrain. In this condition you must turn the bale to the correct position before you wrap the bale with film. Procedure Set the Power Take-Off (PTO) to "OFF".

  • Page 156: Defective Bale Shape

    5. Troubleshooting GUID-64351C17-CBC6-47D2-B422-1A223E5BAAC7 [V1] 5.7 Defective bale shape Before starting the procedure WARNING: Risk of injury to persons and damage to machine. Follow procedure accurately. If the net does not attach to the bale immediately, it is necessary to remove the bale from the bale chamber.

  • Page 157: Specifications

    Table of contents 6 Specifications Technical Specifications ..........159 6.1.1 Dimensions .
  • Page 158 Table of contents Baler Wrapper Combination 4900.LE.EN01...

  • Page 159: Technical Specifications

    6. Specifications GUID-50F5DC2E-0034-4A50-A888-205F9214244C [V1] 6.1 Technical Specifications Item RPC 130 F RPC 160 V Bale chamber 18 Ribbed Rollers 4 endless belts Bale chamber diameter 1.30 m (4.3 ft) 0.90 - 1.60 m (3.3 - 5.2 ft) Bale chamber width 1.23 m (4.0 ft) Pick-up working width 2.00 / 2.25 / 2.40 m (6.6 / 7 .4 / 7 .9 ft)

  • Page 160: Dimensions

    6. Specifications Hydraulics Max temperature 85° C (185°F) Flow rate Minimum: 35 Litres/min Maximum: 70 Litres/min Max operating pressure 210 bar (3046 psi) Hydraulics GUID-C07573BA-F446-4B31-B0B7-EBAE1796A903 [V1] 6.1.1 Dimensions The dimensions will change because of the type of tyres and the installed height of the drawbar head. See the table for the maximum dimensions.

  • Page 161: Shipment

    6. Specifications 6.2 Shipment GUID-37657558-3273-43C4-B737-4E35F8B6B388 [V1] 6.2.1 Lift the Machine DANGER: Danger of contact with objects that fall. This can cause injury or death. Do not do work or stay below loads that hang. GUID-BD342A5B-7699-4E4A-84DA-A9CADDB9BA6A-high.jpg [High] Fig. 2 There are two lifting eyes (1) on the machine that you must use when you lift the machine on or from a truck.

  • Page 162: Attach The Machine To A Truck

    6. Specifications To make sure that you lift safely, use a spreader or a transport chain with a minimum length of 2.40 m (7 .9 ft). See also the decal with safe lifting instructions. Use only lifting gear and equipment of sufficient capacity.

  • Page 163: Disposal

    6. Specifications GUID-9EAB4A7C-2123-4337-AD7F-2B2597C9D1D3 [V1] 6.3 Disposal Disposing this product correctly will help save valuable resources and prevent any potential negative effects on human health and the environment, which could otherwise arise from inappropriate waste handling. Decommissioning and disassembly of the product can be dangerous and must be done only by qualified recycling organizations.
  • Page 164 6. Specifications Baler Wrapper Combination 4900.LE.EN01...

  • Page 165: Index

    Index Index adjust the height of the pick-up ........ 88 feed channel floor ............. 42 adjust the net roll holder .......... feed rotor ............41, 44 adjust the pre-stretch rate ........73 field statistics E-Link Pro .......... 57 adjust the PTO shaft ..........68 fill the oil level ............
  • Page 166 Index oil level ..............120 vertical load .............. VIN ................park the machine ............ 105 parking brake ............86 wheel chocks ............pick-up safeguard ............. 26 wind guard ............... pick-up unit ............... 41 wrapper ..............43 pivoted roller ............42, 91 wrapper chains ............
  • Page 168 © AGCO Corporation, 2018. All rights reserved. 4900.LE.EN01 (English) May 2018...

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