Table of Contents
Advertisement
Quick Links
INSTALLATION
INSTRUCTIONS
I-TEC SERIES PACKAGED
AIR CONDITIONER
I30A1D
I48A1D
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914 . . . Moving ahead, just as planned.
Models:
I36A1D
I42A1D
I60A1D
MIS-2957 A
Manual:
Supersedes:
File:
Date:
Manual
Page
2100-597
NEW
Vol. II Tab 14
05-14-13
2100-597
1 of 52
Advertisement
Table of Contents
Troubleshooting
Subscribe to Our Youtube Channel
Related Manuals for Bard I-TEC I30A1D
Summary of Contents for Bard I-TEC I30A1D
- Page 1 AIR CONDITIONER INSTALLATION Models: INSTRUCTIONS I30A1D I36A1D I42A1D I48A1D I60A1D MIS-2957 A Bard Manufacturing Company, Inc. Manual: 2100-597 Supersedes: Bryan, Ohio 43506 File: Vol. II Tab 14 Since 1914 . . . Moving ahead, just as planned. Date: 05-14-13 Manual...
-
Page 2: Table Of Contents
CONTENTS Getting Other Information and Publications tart Up For more information, contact these publishers: ..3 R-410A Refrigerant Required ........28 General ................. 4 Topping Off System Charge ........... 28 ANSI Z535.5 Definitions ..........4 Safety Practices ............. 28 Description of Standard Equipment ....... 29 I-TEC General Information Important Installer Note .......... -
Page 3: Getting Other Information And Publications
GETTING OTHER INFORMATION AND PUBLICATIONS These publications can help you install the air FOR MORE INFORMATION, CONTACT conditioner or heat pump. You can usually find these at THESE PUBLISHERS: your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard. -
Page 4: General
See Page 3 for information on codes and standards. The I-TEC must be installed with the Bard Size of unit for a proposed installation should be based manufactured IWS wall sleeve and ILG louver on heat loss or heat gain calculation made according to grille accessories. -
Page 5: I-Tec Model Nomenclature
I-TEC Series General Information I-TEC MODEL NOMENCLATURE CONTROLS MODEL COLOR OPTIONS SYSTEM TYPE: ELECTRIC HEAT X = 24V Terminal Block Only w/o SERIES X - Beige paint AIR CONDITIONING 0Z = No heat w/breaker CompleteStat 1 - White paint 04 = 4KW 1-Phase 1 = CompleteStat THO (Temp, 4 - Gray paint... -
Page 6: Table 2 Elec. Specifications
TABLE 2 ELECTRICAL SPECIFICATIONS t i u t i u i n i , s t i n i t i u s t i t i u y t i . t k y t i . t k . -
Page 7: Figure 1 Unit Dimensions
Manual 2100-597 Page 7 of 52... -
Page 8: Shipping Damage
SHIPPING DAMAGE HANDLING UNIT AFTER REMOVAL FROM SKID Upon receipt of equipment, the unit should be checked If a wide and tall enough opening exists, the I-TEC can be for external signs of shipping damage. The skid must moved as a complete assembled unit. If not, it is designed remain attached until the unit is ready for installation. -
Page 9: Required Steps After Final Placement
REQUIRED STEPS AFTER FINAL PLACEMENT SECURING UNIT TO STRUCTURE The compressor is secured to the base with two (2) bolts Shipped with the I-TEC unit is a wall mounting bracket for shipping. Although the unit will perform as (screwed to shipping skid on backside of unit). This designed with the shipping bolts in place, there may be a bracket can be utilized to secure the top portion of the noticeable additional noise and vibration noted. -
Page 10: Bracket Wall Sect. View & Wood Framed Install
BRACKET WALL SECTION VIEW Optional Duct Optional Top 3" Outside Bracket " Ceiling Wall (4) optional Unit Mounting holes Optional Telescoping " " 6" Trim or Wall Sleeve** Supply Duct Sleeve Mounting Hole Locations Centered on Centered Opening Outside 20" 42-3/4"... -
Page 11: Center Of Gravity
CENTER OF GRAVITY CENTER OF GRAVITY "Z" "X" "Y" MIS-3269 & " " " " " " Z " " Z " 4 " 4 ½ " " 7 " 4 ¼ " ½ " " 7 " 4 " 4 ½... -
Page 12: Figure 3 Compressor Shipping Bolts
FIGURE 3 COMPRESSOR SHIPPING BOLTS COMPRESSOR SHIPPING BOLT COMPRESSOR SHIPPING BOLT FIGURE 4 REMOVAL OF AIR DUCT CRV / ERV AIR DUCT Manual 2100-597 Page 12 of 52... -
Page 13: Figure 5A Ducted Application
FIGURE 5A DUCTED APPLICATION – BASIC UNIT Manual 2100-597 Page 13 of 52... -
Page 14: Figure 5B 3" Riser Application
FIGURE 5B 3" RISER APPLICATION Manual 2100-597 Page 14 of 52... -
Page 15: Figure 5C 6" Riser Application
FIGURE 5C 6" RISER APPLICATION Manual 2100-597 Page 15 of 52... -
Page 16: Duct Work
DUCT WORK install (10'-5" with IRP3 riser & 10'-8" with IRP6 riser). It can be trimmed in the field for installations that All duct work must be properly sized for the design require less than 10'-2". airflow requirement of the equipment. Air Conditioning Contractors of America (ACCA) is an excellent guide to The unit is equipped with a variable speed indoor proper sizing. -
Page 17: Condensate Drain
CONDENSATE DRAIN WITH COMMERCIAL ROOM VENTILATOR 1. Open hinged front doors. There are two condensate drain connections from the condenser drain pan (compressor area). These are visible 2. Disconnect unit power to eliminate shock hazard. from the rear of the unit. Factory installed tubing 3. -
Page 18: Figures 9A & 9B Unit Mounting
FIGURE 9A UNIT MOUNTING Use (12) Field Supplied Concrete Use (12) 3/4" Long IMPORTANT! or Wood Screws to Secure Outer Self Tapping Screws REF. Sleeve to Structure. Apply Caulk bead to to Attach Inner Sleeve entire perimeter seam IMPORTANT! to Unit Back between inner and Apply liberal amount outer sleeve. - Page 19 FIGURE 9B UNIT MOUNTING INSIDE WALL (SIZE VARIES) OUTSIDE WALL FILL INSULATION OUTDOOR GRILLE I-TEC UNIT SLEEVE FILL INSULATION INTERIOR FLOOR MIS-2928 A Manual 2100-597 Page 19 of 52...
-
Page 20: Installation Instructions
INSTALLATION INSTRUCTIONS MOUNTING THE UNIT WIRING – MAIN POWER Refer to the unit rating plate and/or Table 2 for wire sizing The wall sleeve is attached to the I-TEC unit from the information and maximum fuse or “HACR Type” circuit outside of the building. -
Page 21: Wiring - Low Voltage Wiring
WIRING – LOW VOLTAGE WIRING “A” terminal is the ventilation input. This terminal energizes any factory installed ventilation option. 230/208V, 1 PHASE AND 3 PHASE EQUIPMENT “W3” terminal is second stage electric heat. When DUAL PRIMARY VOLTAGE TRANSFORMERS. “W3” terminal is energized, it locks out compressor All Equipment leaves the factory wired on 240V tap. -
Page 22: Figure 11 Basic A/C W/No Vent Pkg
BASIC AIR CONDITIONER WITH NO VENTILATION PACKAGE Completestat Model #CS9B-THO or Model #CS9BE-THO W1/E Thermostat W1/E YO/D Bard #8403-060 B/W1 Voltage Term. Strip Factory installed jumper. Remove jumper and connect to N.C fire alarm 2 Not needed below 15KW Additional wire required for dehumidification models MIS-3257... -
Page 23: Control
FIGURE 12 AIR CONDITIONER WITH CRV, WITHOUT CO CONTROL Completestat Model #CS9B-THO or Model #CS9BE-THO W1/E Thermostat W1/E YO/D Bard #8403-060 B/W1 Voltage Term. Strip RED/WHITE BLACK/WHITE ORANGE BROWN/WHITE CRV Wiring Harness Factory installed jumper. Remove jumper and connect Connect to "G" terminal when thermostat has "Occupancy Signal". -
Page 24: Control
FIGURE 13 AIR CONDITIONER WITH CRV AND CO CONTROL Completestat Model #CS9B-THO or Model #CS9BE-THO W1/E NOTE: Bard 8403-060 thermostat must be in programmed Thermostat W1/E YO/D operation mode and Bard #8403-060 in programmed fan mode for ventilation to function. -
Page 25: Control
FIGURE 14 AIR CONDITIONER WITH ERV, WITHOUT CO CONTROL Completestat Model #CS9B-THO or Model #CS9BE-THO W1/E NOTE: Bard 8403-060 thermostat must be in programmed Thermostat W1/E YO/D operation mode and Bard #8403-060 in programmed fan mode for ventilation to function. -
Page 26: Figure 15 A/C With Erv & Co Control
FIGURE 15 AIR CONDITIONER WITH ERV AND CO CONTROL (ON/OFF CYCLING) Completestat Model #CS9B-THO or Model #CS9BE-THO W1/E NOTE: Bard 8403-060 thermostat must be in programmed Thermostat W1/E YO/D operation mode and Bard #8403-060 in programmed fan mode for ventilation to function. -
Page 27: Figure 16 Hp W/Erv & Co Control (Fully Mod.)
FIGURE 16 AIR CONDITIONER WITH ERV AND CO CONTROL (FULLY MODULATING) Completestat Model #CS9B-THO or Model #CS9BE-THO W1/E NOTE: Bard 8403-060 thermostat must be in programmed Thermostat W1/E YO/D operation mode and Bard #8403-060 in programmed fan mode for ventilation to function. -
Page 28: Start Up
7. Never fill cylinders over 80% of total capacity. TOPPING OFF SYSTEM CHARGE 8. Store cylinders in a cool area, out of direct If a leak has occurred in the system, Bard Manufacturing sunlight. recommends reclaiming, evacuating (see criteria above), 9. -
Page 29: Description Of Standard Equipment
START UP DESCRIPTION OF STANDARD However, three phase compressors will rotate in either direction depending upon phasing of the power. Since EQUIPMENT there is a 50-50 chance of connecting power in such a High / Low Pressure Switch way as to cause rotation in the reverse direction, verification of proper rotation must be made. -
Page 30: Sequence Of Operation
PRESSURE SERVICE PORTS SEQUENCE OF OPERATION COOLING PART LOAD – Circuit R-Y1 makes at High and low pressure service ports are installed on all thermostat pulling in compressor contactor, starting the units so that the system operating pressures can be observed. -
Page 31: I-Tec Commercial Room Ventilator System General Description
Bard The I-TEC Commercial Room Ventilator (CRV) is markets and recommends Bard Part #8403-060 designed to be used with all Bard I-TEC models. The programmable electronic thermostat. only intent of this device is to provide the required 2. -
Page 32: Figure 17 Crv Motor Speed/Cfm Configuration
FIGURE 17 CRV MOTOR SPEED/CFM CONFIGURATION VENT OPTION INTAKE/EXHAUST SPEEDS WIRE COLOR SPEED NOM. CFM BLACK BLUE MED-HI ORANGE MED-LO TO CHANGE SPEEDS, MOVE BROWN WIRE WITH WHITE TRACE. 7961-755-2 BLACK BLUE MED. HI BROWN/WHITE MED. LO ORANGE 7961-7554 Move brown/white wire to corresponding motor speed for required ventilation CFM. -
Page 33: Figure 18 Crv Speed Change Terminal Access
FIGURE 18 CRV SPEED CHANGE TERMINAL ACCESS CRV INTAKE BLOWER NOTE: CRV EXHAUST BLOWER IS BEHIND INTAKE BLOWER REMOVE (5) SCREWS FROM CRV DOOR TO ACCESS CRV COMPONENTS MIS-3023 BLOWER SPEED CONTROL LOCATION BLOWER SPEED CONTROL BLOWER REMOVED FOR CLARITY Manual 2100-597 Page... -
Page 34: I-Tec Energy Recovery Ventilator System General Description
CONTROL WIRING I-TEC ENERGY RECOVERY VENTILATOR SYSTEM The I-TEC ERV comes wired from the factory ready to operate in manual mode (ON/OFF cycling) and set to GENERAL DESCRIPTION 375 CFM of ventilation. Care must be taken when The I-TEC Energy Recovery Ventilator (ERV) was deciding how to control the operation of the ventilator. -
Page 35: Recommended Control Sequences
For example, a Flow Index of thermostat to determine occupancy in the structure. 23 would be two long blinks, followed by 3 fast blinks of Bard markets the CS2000A for this use. the “GREEN STATUS LIGHT”. 7. On exhaust Motor Control Board, observing 3. -
Page 36: Summer Cooling & Winter Heating
PERFORMANCE AND APPLICATION DATA SUMMER COOLING PERFORMANCE (INDOOR DESIGN CONDITIONS 75°DB/62°WB) WINTER HEATING PERFORMANCE LEGEND: (INDOOR DESIGN CONDITIONS 70°F DB) VLT = Ventilation Load – Total VLS = Ventilation Load – Sensible = Ventilation Load – Latent F ° HRT = Heat Recovery – Total HRS = Heat Recovery –... -
Page 37: Fig. 19A Erv Manual Mode "M" Terminal
5.15 for you to program your CO2 control output voltages in 4.58 correlation to the CO2 levels you 4.06 wish to control when Bard Part # 8403-067 CO2 Control is applied. 2.91 2.57 2.24 1.74 0.96 0.77... -
Page 38: Figure 20 Ventilation Airflow Diagram
FIGURE 20 VENTILATION AIRFLOW DIAGRAM Supply Air SUPPLY BLOWER Return Air Outdoor Air VENT INTAKE BLOWER Indoor Air VENT EXHAUST BLOWER MIS-3024 Manual 2100-597 Page 38 of 52... -
Page 39: Figure 21 Erv Control Access
FIGURE 21 ERV ACCESS ERV INTAKE BLOWER NOTE: ERV EXHAUST BLOWER IS BEHIND INTAKE BLOWER ERV CASSETTE ASSEMBLIES MIS-3025 REMOVE (5) SCREWS FROM ERV DOOR TO ACCESS ERV ERV CONTROL COMPONENTS PANEL LOCATION Manual 2100-597 Page 39 of 52... -
Page 40: Figure 22 Control Board Config./Setting
Manual adjust screw. Use when operating in manual mode (“M” jumper installed) along with the “GREEN SIGNAL LIGHT” to adjust to the required CFM of ventilation. CW rotation reduces the “FLOW INDEX”, CCW rotation increases the “FLOW INDEX”. CONFIGURING BARD PART #8403-067 CONTROL for ERV MODULATING CONTROL BARD PART #8403-067... - Page 41 CONFIGURING BARD PART #8403-067 EDITING MENU PARAMETERS CONTROL for ERV MODULATING Before any adjustment can be made to the transmitter, the Menu Lockout Jumper (PJ4) must be set to the “On” CONTROL (Continued) position (See Figure below). MOUNTING MENU LOCKOUT JUMPER 1.
- Page 42 MENU DESCRIPTIONS high output range Sets the CO concentration for the highest Relay on set point output (20 mA, 5 VDC or 10 VDC). When Sets the CO concentration which the optional COH is set above COL, the transmitter is direct relay is energized.
-
Page 43: Maintenance (Gen., Frequency, Clean & Perform.)
MAINTENANCE the desiccant will not be lost in the washing process. GENERAL INFORMATION Proper cleaning of the Bard energy recovery wheel will restore latent effectiveness to near original performance. The ability to clean exposed surfaces within air moving systems is an important design consideration for the MAINTENANCE PROCEDURES maintenance of system performance and air quality. -
Page 44: Figure 23 Hub Assembly W/Ball Bearings
3. Rinse wheel thoroughly after application of the ANNUAL MAINTENANCE cleaning solution, and allow to drain before 1. Inspect and conduct the same procedures as reinstalling. outlined under Quarterly Maintenance. 4. No re-lubrication is required to heat wheel bearings 2. To maintain peak latent (moisture) removal capac- of the drive motor, or to the intake and exhaust ity, it is recommended that the energy recovery blower motors. -
Page 45: Checking Temperature Sensor
CHECKING TEMPERATURE SENSOR 4. If sensor resistance reads very low, then sensor is shorted and will not allow proper operation of the 1. Disconnect temperature sensor from board and from heat pump control. right-hand outdoor coil. 5. If sensor is out of tolerance, shorted, open, or reads 2. -
Page 46: Troubleshooting Ecm™ 142R Motor
SUPPLIES BEFORE SERVICING. 1. In normal operation, this motor may rock back and c. The Bard I-TEC is equipped with a low forth on start up. Do not replace if this is the only ambient control pressure switch. This pressure symptom identified. -
Page 47: Replacing The Motor
TROUBLESHOOTING ECM ™ 142R OUTDOOR FAN MOTOR • Line power is connected as follows: NOTE: A combination of the "Yellow", "White" “Red Wire” connects to “L1” and "Orange" wires being energized (with “Black Wire” connects to “L2” 24V "R" signal) determines five (5) different “Green/Yellow Wire”... -
Page 48: Troubleshooting Indoor Ecm™ Motor
TROUBLESHOOTING INDOOR ECM ™ BLOWER MOTORS CAUTION: Symptom Cause/Procedure Disconnect power from unit before removing or replacing • Noisy blower or cabinet • Check for loose blower housing, panels, etc. connectors, or servicing motor. To avoid electric shock • High static creating high blower speed? - Check for air whistling through seams in from the motor’s capacitors, disconnect power and wait at ducts, cabinets or panels... -
Page 49: Figure 24 Control Disassembly
TROUBLESHOOTING INDOOR ECM ™ BLOWER MOTORS (Cont’d.) Replacing ECM Control Module 7. Verify that the replacement control is correct for your application. Refer to the manufacturer's authorized replacement list. To replace the control module for the GE variable-speed indoor blower USING THE WRONG CONTROL WILL RESULT IN motor you need to take the following steps: IMPROPER OR NO BLOWER OPERATION. -
Page 50: Figure 27 Control Connector Motor Half
TROUBLESHOOTING ECM ™ BLOWER MOTORS (Cont’d.) & l i t " , " " , " " " " , , " " " " , , " " " " , , " " " " , " 1 "... -
Page 51: Table 8 Pressures: Full Load Cooling
TABLE 8 FULL LOAD COOLING PRESSURE/TEMPERATURE F ° Manual 2100-597 Page 51 of 52... -
Page 52: Table 9 Pressures: Part Load Cooling
TABLE 9 PART LOAD COOLING PRESSURE/TEMPERATURE F ° Manual 2100-597 Page 52 of 52...
Need help?
Do you have a question about the I-TEC I30A1D and is the answer not in the manual?
Questions and answers