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TRANSLATION OF THE
ORIGINAL INSTRUCTIONS
- Keep handy at the place of use -
Wind turbine system
i-1500 Windsafe, i-2000 Windsafe
SAVE
ENERGY
SAVE
PLANET

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Summary of Contents for ista Breeze i-1500 Windsafe

  • Page 1 TRANSLATION OF THE ORIGINAL INSTRUCTIONS - Keep handy at the place of use - Wind turbine system i-1500 Windsafe, i-2000 Windsafe SAVE ENERGY SAVE PLANET...
  • Page 2: Table Of Contents

    Earth Safe - Contents - Contents ....................General....................About this translation of the original instructions ........2.1.1 Revision status of the original instructions ..........2.1.2 Conditions for installing and operating the wind turbine system ....2.1.3 Availability of the instructions............... Conventions used in this translation of the original instructions....
  • Page 3 Earth Safe Requirements at the place of use ............... 7.2.1 Permissible wind class, footprint and minimum clearances ...... . 13 7.2.2 Tower foundation ..................Unpacking the components ................ Assembling the wind turbine............... Electrical connections ................. Erecting the wind turbine ................Normal Operation ..................
  • Page 4: General

    Earth Safe - General - About this translation of the original instructions 2.1.1 Revision status of the original instructions Revision date: ..................24.07.2018 Revision index: ..................2.1.2 Conditions for installing and operating the wind turbine system Please make sure that •...
  • Page 5: Other Symbols Used

    Earth Safe 2.2.1 Other symbols used The following symbols are used in this translation of the original instructions as well as on the wind turbine system itself: Warning signs General warning! Danger: High voltage! May start without warning! Environmental hazard! Table 1 Warning signs Mandatory signs Read manual before operating!
  • Page 6: Warranty And Liability

    • Operation outside the manufacturer’s specification • All modifications or changes to the wind turbine system without the manufacturer’s written approval! • Use of parts other than iSTA Breeze original parts. • Operation in non-approved SWTS classes. • Operation in strong winds or hurricanes.
  • Page 7: Main Components

    Emergency Stop Button circuited. (optional) Charge controller Generates electrical voltage (24 / 48 VDC (optional) Optionally).The iSTA Breeze charge controller. Type : i/HCC 2000 Battery (optional) Stores electrical energy (Acid, Gel) Solar panels Convert solar energy into electrical energy (optional)
  • Page 8: Main Components Of The Wind Turbine

    Earth Safe Main components of the wind turbine Main components of the wind turbine Fig. 2: Component Quantity Nose Rotor blade Hub for holding the blades Generator for producing electricity Boom for wind direction flag Tail vane for turning the blades into the wind Adapter stud for attaching the wind turbine to the tower Main Body Table 6 Main components of the wind turbine and their functions...
  • Page 9: Technical Data

    EarthSafe - Technical D ata - Designation i-1500 Windsafe i-2000 Windsafe Generator Permanent magnet rotor, brushless, gearless, maintenance- Type free Weight [kg] Max. power 24V 55A 48V 40A Open circuit voltage [VAC] [24V] 0 - 100 [48V] 0 - 200...
  • Page 10: Charge Controller And Specifications

    Earth Safe - Charge Controller - The Wind / Solar Hybrid Charge Controller from IstaBreeze® is an intelligent controller of the wind turbine and solar cells that controls you at the same time. The high-end device can also be used as a monitoring system.
  • Page 11 Earth Safe - Specifications of Charge Controller - Translation of the original instructions iSTA wind turbine system  24.07.2018  I00 11 of 28...
  • Page 12: Permissible Operating And Storage Conditions

    Modifications or changes by the user The wind turbine system is in conformity with the European Machinery Directive 2006/42/EC provided only original iSTA Breeze components are used and subject to proper erection. The use of components from other manufacturers as well as...
  • Page 13: Preparing To Use The System

    EarthSafe - Preparing to use the S ystem - Shipping As-delivered condition 7.1.1 The wind turbine system is shipped disassembled. Scope of supply 7.1.2 Refer to the contract documentation for the scope of supply. Requirements at the place of use Permissible wind class, footprint and minimum clearances 7.2.1 WARNING!
  • Page 14: Tower Foundation

    Earth Safe Tower foundation 7.2.2 Design of the foundation for erecting the tower Fig. 4: The soil must have a sufficient load-bearing capacity. The size and structure of the foundation depend on the soil characteristics.  Recommendation: Ask a qualified structural engineer for advice regarding the optimal design of the foundation.
  • Page 15: Unpacking The Components

    EarthSafe Unpacking the components  Carefully open the packaging.  Check the shipment for completeness (refer to the shipping documents).  Separate the packaging material and dispose of it in an environmentally responsible way. Assembling the wind turbine WARNING! Danger due to rotor imbalance! ...
  • Page 16: Electrical Connections

    EarthSafe Balancing the rotor (Y position) Fig. 7:  Move rotor to Y position (see Fig. 7)  Carefully release rotor blade.  Observe in which direction the rotor turns (the heavier rotor blade pushes downwards).  Repeat the process for all three positions to determine which rotor blade is in imbalance. ...
  • Page 17: Erecting The Wind Turbine

    Erecting the wind turbine WARNING! Danger due to unsuitable tower constructions!  Only use tested mast constructions or original iSTA Breeze masts.  Choose a mast diameter <70 mm, so that the rotor blades are not pressed against the mast during a storm.
  • Page 18: Normal Operation

     Unlock the emergency stop button or release the brake button on the iSTA Breeze charge controller.  The brake is released.  The fast-blinking red LED on the iSTA Breeze charge controller goes out.  The wind turbine system supplies power. Restart after an emergency ...
  • Page 19: Maintenance

    EarthSafe - Maintenance - Safety precautions during maintenance work 10.1 WARNING! Risk of injury when carrying out maintenance work!  Shut down the wind turbine system prior to all maintenance work.  Take steps to prevent the wind turbine system from being switched on again by unauthorised persons.
  • Page 20: Troubleshooting And Diagnostics

    Earth Safe - Troubleshooting and D iagnostics - 11.1 Errors with LED  Error messages are displayed on the iSTA Breeze charge controller. Refer to the separate instructions. 11.2 Errors without LED Error Possible cause Possible actions Not enough wind ...
  • Page 21: Removal From Service And Disposal

    Earth Safe - Removal from S ervice and D isposal - 12.1 Final decommissioning of the wind turbine system WARNING! Risk of injury due to unqualified dismantling, e.g. • Persons without suitable training • Stored energy • Breakage during dismantling Important note on dismantling and disposal: ...
  • Page 23: Index

    Earth Safe - Index - Adapter stud ..........8 Place of use ........... 12, 13 Rotor blade ........8, 9, 15, 16, 17,19,20, 22 Battery ..........7, 10, 20, 21 Strain relief ..........Cable cross-section ....... 16, 20 Charge controller ....7, 10, 11, 16, 17,18,20,21 Tail vane .............
  • Page 24: Notes

    Earth Safe - Not es - 2 4 of 2 8 Translation of the original instructions iSTA wind turbine system  2 4 .0 7 .201 8  I00...
  • Page 25: Performance Charts

    EarthSafe - Performance Charts - Translation of the original instructions iSTA wind turbine system  2 4 .0 7 .201 8  I00 25 of 2 8...
  • Page 26: Certificates

    Earth Safe - Certificates - 2 6 of 2 8 Translation of the original instructions iSTA wind turbine system  2 4 .0 7 .201 8  I00...
  • Page 27: Suitable Battery Capacities

    Earth Safe - Suitable Battery Capacities - SUITABLE BATTERY CAPACITIES Wind Turbine Model Suitable Battery Capacities Air Speed 12V / i-500 12V / L-500 12V Min. 150 Ah - Max. 200 Ah Air Speed 24V / i-500 24V / L-500 24V Min.
  • Page 28: Technical Drawing Of Flange

    Earth Safe - Technical Drawing of Flange - 2 8 of 2 8 Translation of the original instructions iSTA wind turbine system  2 4 .0 7 .201 8  I00...
  • Page 29 Ul.Stancıonna No. 64 Et.2 · BG-8500 Aytos / BULGARIA +359 87 7819900 www.istabreeze.com © ISTA Breeze – No part of this document may be copied or reproduced Translation of the original instructions iSTA wind turbine syste m  24.07.2018  I00...

This manual is also suitable for:

I-2000 windsafeI-2000I-1500

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