Witt GP 42 Operation & Service Manual

РУКОВОДСТВО ПО МОНТАЖУ И ЭКСПЛУАТАЦИИ
СОДЕРЖАНИЕ
1. ВВЕДЕНИЕ ........................................................................ 2
1.1 НАЗНАЧЕНИЕ............................................................... 2
1.2 БЕЗОПАСНОСТЬ.......................................................... 2
1.3 УКАЗАНИЯ ПО БЕЗОПАСНОСТИ ............................... 3
1.4 ОГРАНИЧЕНИЕ ОТВЕТСТВЕННОСТИ ....................... 3
2. ГАРАНТИИ ......................................................................... 4
3. ТЕХНИЧЕСКАЯ ИНФОРМАЦИЯ ...................................... 5
3.1 ОБОЗНАЧЕНИЕ ТИПОВ............................................... 5
КОМПЛЕКТ ПОСТАВКИ ............................................... 5
3.2
3.3 ДАННЫЕ ДЛЯ ЗАКАЗА ................................................. 6
3.4 СЕРТИФИКАТЫ ............................................................ 6
4. ТЕХНИЧЕСКИЕ ДАННЫЕ................................................. 7
ОБЩИЕ ДАННЫЕ ......................................................... 7
4.1
4.2 ПОДБОР МОТОРА........................................................ 7
4.3 МАТЕРИАЛЫ .............................................................. 10
4.4 ДАВЛЕНИЯ ................................................................. 10
4:5 РАЗМЕРЫ ................................................................... 11
4.6 РАЗРЕЗ НАСОСА ....................................................... 13
4.7 ПРИНЦИП ДЕЙСТВИЯ............................................... 18
4.8 ХАРАКТЕРИСТИКИ .................................................... 18
5. ПРИМЕНЕНИЕ ................................................................. 19
5.1 ОБЩАЯ ЧАСТЬ........................................................... 19
5.2 ОПРЕДЕЛЕНИЕ ПРОИЗВОДИТЕЛЬНОСТИ НАСОСА 20
СОВМЕЩЕНИЕ НАСОСА И УСТАНОВКИ................. 20
5.3
6. МОНТАЖНЫЕ УКАЗАНИЯ.............................................. 22
6.1 РАЗМЕЩЕНИЕ НАСОСА ........................................... 22
6.2 ПОДКЛЮЧЕНИЕ НАСОСА ......................................... 22
УСТРОЙСТВО ВСАСЫВАЮЩЕГО ПАТРУБКА......... 23
6.3
6.4 НАГНЕТАТНЛЬНЫЙ ТРУБОПРОВОД ....................... 24
6.5 ЭЛЕКТРИЧЕСКОЕ ПОДКЛЮЧЕНИЕ / ЗАЩИТЫ........ 24
7. МОНТАЖ И ЭКСПЛУАТАЦИЯ......................................... 26
ПОДГОТОВКА К МОНТАЖУ........................................ 26
7.1
7.2 МОНТАЖ НАСОСА...................................................... 26
7.3 ОГРАЖДЕНИЕ МУФТЫ............................................... 27
7.4 ПОДГОТОВКА К ПУСКУ .............................................. 27
7.5 ПУСК ............................................................................ 27
7.6 РАБОЧЕЕ СОСТОЯНИЕ НАСОСА ............................. 28
7.7 НАСОС В РЕЗЕРВЕ ................................................... 28
8. ОБСЛУЖИВАНИЕ И ЭКСПЛУАТАЦИЯ .......................... 29
8.1 ДЕМОНТАЖ НАСОСА................................................. 29
8.2 КОНТРОЛЬ УРОВНЯ МАСЛА ..................................... 30
8.3 СМЕНА МАСЛА ........................................................... 31
ЗАМЕНА САЛЬНИКОВ ................................................ 31
8.4
8.5 ЗАМЕНА ПОДШИПНИКОВ.......................................... 34
8.6 МАСЛО В НАСОСЕ ..................................................... 36
ПЕРЕСЫЛКА НАСОСА................................................ 37
8.7
8.8 ОСОБЫЕ УКАЗАНИЯ .................................................. 37
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ПОСТАВЩИК MANUFACTRER
TH. W
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UKASSTRASSE
52070 A
T . +49-241-18208-0 * F
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Д 1.2.2002
АННЫЕ ДЕЙСТВИТЕЛЬНЫ С
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СЕ ПРАВА СОБЛЮДЕНЫ
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СЛОВИЯ ПОСТАВКИ И МОНТАЖА ДЕЙСТВИТЕЛЬНЫ
K
ITT ÄLTEMASCHINENFABRIK
32
, G
ACHEN ERMANY
. +49-241-18208-49
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.
GP
1. INTRODUCTION ................................................................. 2
1.1 INTENDED USE............................................................. 2
1.2 SAFETY REQUIREMENTS............................................ 2
1.3 SAFETY ADVICE ........................................................... 3
1.4 DISCLAIMER ................................................................. 3
2. TERMS OF WARRENTY..................................................... 4
3. TECHNICAL INFORMATION .............................................. 5
3.1 DESCRIPTION OF TYPES ............................................ 5
3.2 SCOPE OF DELIVERY .................................................. 5
3.3 ORDERINFORMATION ................................................. 6
3.4 CODES / CERTIFICATES / APPROVALS...................... 6
4. TECHNICAL DATA ............................................................. 7
4.1 GENERAL INFORMATION ............................................ 7
4.2 MOTOR SELECTION..................................................... 7
4.3 MATERIALS................................................................. 10
4.4 PRESSURE RANGE .................................................... 10
4.5 DIMENSIONS .............................................................. 11
4.6 SECTIONAL VIEWS..................................................... 13
4.7 DESCRIPTION OF OPERATION ................................. 18
4.8 PERFORMANCE CHARACTERISTIC TABLE.............. 18
5. APPLICATIONS................................................................ 19
5.1 GENERAL.................................................................... 19
5.2 DETERMINATION OF THE REQUIRED FLOW ........... 20
5.3 ADAPTATION TO PLANT REQUIREMENTS............... 20
6. INSTALLATION INSTRUCTIONS ..................................... 22
6.1 PUMP ARRANGEMENT .............................................. 22
6.2 PUMP CONNECTION .................................................. 22
6.3 DOWNLEG DESIGN .................................................... 23
6.4 PUMP DISCHARGE LINE ............................................ 24
6.5 SAFETY AND ELECTRICAL INFORMATION............... 24
7. INSTALLATION AND APPLICATION ............................... 26
7.1 PREPARING THE PUMP FOR INSTALLATION........... 26
7.2 MOUNTING INSTRUCTIONS ...................................... 26
7.3 COUPLING PROTECTION .......................................... 27
7.4 PRIOR TO COMMISSIONING...................................... 27
7.5 COMMISSIONING PROCEDURE ................................ 27
7.6 DURING NORMAL OPERATION ................................. 28
7.7 PUMP STANDSTILL (STAND-BY) ............................... 28
8. SERVICE AND MAINTANANCE ....................................... 29
8.1 REMOVING A PUMP ................................................... 29
8.2 OIL LEVEL CONTROL ................................................. 30
8.3 OIL EXCHANGE .......................................................... 31
8.4 CHANGING THE SHAFSEALS................................31
8.5 CHANGING THE BEARINGS....................................... 34
8.6 OIL IN THE PUMP ....................................................... 36
8.7 SHIPPING OF THE PUMP ........................................... 37
8.8 WARNINGS ................................................................. 37
G H
MB
D
ATA VALID FROM
A
LL RIGHTS RESERVED
O
UR TERMS OF DELIVERY ARE VALID FOR ALL SALES
OPERATION & SERVICE MANUAL
АЯ 45
1.2.2002
,
SUBJECT TO ALTERATIONS WITHOUT NOTICE
CONTENTS
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