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Models:
R-3500TR
R-4500TR
R-6500TR
WARNING: IF THE INFORMATION
IN THESE INSTRUCTIONS IS NOT
FOLLOWED EXACTLY, A FIRE OR
EXPLOSION
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY, OR DEATH.
- Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
- What to do if you smell gas
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
Printed in U.S.A. Copyright 1998,
Hearth Technologies Inc.
6665 West Highway13, Savage, MN 55378
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,4 87; (Australia) 543790;
5 8 6 3 8 3 ; ( C a n a d a ) 1 , 1 2 3 , 2 9 6 ; 1 , 2 9 7 , 7 4 6 ; 2 , 1 9 5 , 2 6 4 ; ( M e x i c o ) 9 7 - 0 4 5 7 ; ( N e w Z e a l a n d ) 2 0 0 2 6 5 ; o r o t h e r U . S . a n d f o r e i g n p a t e n t s p e nd i n g .
MAY
RESULT
READ THIS MANUAL BEFORE INSTALLING
OR OPERATING THIS APPLIANCE. THIS
INSTALLERS GUIDE MUST BE LEFT WITH
THE APPLIANCE FOR FUTURE REFERENCE.
WARNING: IMPROPER INSTALLATION,
ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR PROPERTY
DAMAGE. REFER TO THIS MANUAL.
FOR ASSISTANCE OR ADDITIONAL
INFORMATION CONSULT A QUALI-
FIED INSTALLER, SERVICE AGENCY,
OR THE GAS SUPPLIER.
1. This appliance may be installed in an
aftermarket, permanently located,
manufactured (mobile) home, where
not prohibited by local codes.
2. This appliance is only for use with the
type of gas indicated on the rating
plate. This appliance is not convertible
for use with other gases, unless a
certified kit is used.
Please contact your Royal Fireplaces dealer for any
questions or concerns. For the number of your nearest
Royal Fireplaces dealer, please call 1-800-393-9484.
Installers Guide
Underwriters
Laboratories Listed
536-981-C 11/98

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Summary of Contents for Royal R-3500TR

  • Page 1 Printed in U.S.A. Copyright 1998, Please contact your Royal Fireplaces dealer for any Hearth Technologies Inc. questions or concerns. For the number of your nearest 6665 West Highway13, Savage, MN 55378 Royal Fireplaces dealer, please call 1-800-393-9484.
  • Page 2 SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty. Prior to the first firing of the fireplace, READ the Using Your Fireplace section of the Owners Guide .
  • Page 3: Table Of Contents

    Installation Codes ............. 1 High Altitude Installations .......... 2 Section 2: Getting Started ......... 3 Table of Introducing the Royal Fireplaces ......3 Contents Pre-installation Preparation ........3 Section 3: Installing the Fireplace ....8 Step 1 Locating the Fireplace ......... 8 Step 2 Framing the Fireplace ........
  • Page 4: Section 1: Approvals And Codes

    Approval Listings Appliance Certification and Codes Installers Guide Approvals and Codes NOTE: ALL MODELS ARE UL LISTED TO UL307B, THE STANDARD FOR GAS-BURNING HEATING APPLIANCES FOR MANUFACTURED HOMES AND RECREATIONAL VEHICLES. Installation Codes...
  • Page 5: High Altitude Installations

    High Altitude Installations...
  • Page 6: Section 2: Getting Started

    Introducing the Royal Fireplaces Gas Fireplaces Installers Guide Pre-installation Getting Preparation Started Installers Guide...
  • Page 11: Section 3: Installing The Fireplace

    Installing the Fireplace R-6500TR 16 1/4 35 3/8 70 3/4 R-4500TR 16 1/4 31 7/8 63 3/4 R-3500TR 16 1/4 29 3/8 41 1/2 58 3/4 NOTE: DIMENSIONS SHOWN IN INCHES. Clearance Requirements R-3500 TR: 1 ” (38mm) 31 inches...
  • Page 12: Step 2 Framing The Fireplace

    Step 2 Framing the Fireplace CAUTION MEASURE FIREPLACE DIMENSIONS, AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS, BEFORE FRAMING CONSTRUCTION BEGINS. WARNING: To ensure proper clearances, the front framing header must be installed on its narrow edge and to the front of the frame.
  • Page 13: Step 3 Installing The Vent System

    Step 3 A. Vent System Approvals Installing the Vent System Identifying Vent Components Installers Guide Vent System Vent System Components Termination Kits D-SERIES DVK-01D DVK-TVCD DVK-01TRD SL D-SERIES SLK-01D SLK-TVCD SLK-01TRD...
  • Page 14 6-7/16" 6-5/32" 8-1/2" 8-1/2" 11-5/8" 11-1/16" 7-3/8" 5-7/8" 6-1/2" 5-1/16" 8-5/8" (220 mm) 8-5/8" 11-15/16" 47-3/4" 35-3/4" DV-12D DV-09D DV-06D 11-3/4" 11 3/4 8-3/4" 8 3/4 5-3/4" 5 3/4 NOTE: PIPES OVERLAP 1 3/8 INCHES (34.93 mm) AT EACH JOINT. NOTE: PIPES OVERLAP 1-3/8 INCHES (34.93 mm) AT EACH JOINT.
  • Page 16 STRAIGHT UP VERTICAL VENTING V (FT.) 40' MAX. Use SL D-Series components only.
  • Page 17 STRAIGHT OUT HORIZONTAL VENTING Max. Run 24" (610 mm) Use D-Series components only.
  • Page 18 VENTING WITH ONE (1) 90 ELBOW V (FT.) H (FT.) 1' MIN. (305mm) 2' MAX. (610mm) 2' MIN. (610mm) 4' MAX. (1.22m) 3' MIN. (914mm) 6' MAX. (1.86m) 4' MIN. (1.22m) 8' MAX. (2.48m) V+H =40' MAX. (12.2m) H= 8' MAX. (2.48m) Use D-Series components only.
  • Page 19 VENTING WITH ONE (1) 90 ELBOW NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H (MAX.) H (MAX.) H (MAX.) 2.5 FT (863mm) 2 FT (610mm) Elbow on Top 3 FT (914mm) 1 FT (305mm) 3 FT (914mm)
  • Page 20 VENTING WITH TWO (2) 90° ELBOWS H + H 1´ MIN. (305 mm) 2´ MAX. (610 mm) 4´ MAX. (1.22 m) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 8´ MAX. (2.4 m) 3´ MIN. (914 mm) 6´ MAX. (1.86 m) 12´...
  • Page 21 VENTING WITH TWO (2) 90 ELBOWS NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H + H (MAX.) H + H (MAX.) H + H (MAX.) Elbow on Top 3 FT (914mm) 2.5 FT (863mm) 2 FT (610mm)
  • Page 22 VENTING WITH TWO (2) 90 ELBOWS NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H (MAX.) H (MAX.) H (MAX.) Elbow on Top 3 FT (914mm) 2.5 FT (863mm) 2 FT (610mm) 1 FT (305mm) 3 FT (914mm)
  • Page 23 VENTING WITH THREE (3) 90° ELBOWS V (FT.) H (FT.) H + H (FT.) 1´ MIN. (305 mm) 2´ MAX. (610 mm) 4´ MAX. (1.22 mm) 2´ MIN. (610 mm) 4´ MAX. (1.22 m) 8´ MAX. (2.48 m) 3´ MIN. (914 mm) 6´...
  • Page 24 VENTING WITH THREE (3) 90 ELBOWS NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H (MAX.) H + H (MAX.) H (MAX.) H + H (MAX.) H (MAX.) H + H MAX.) Elbow on Top 3 FT (914mm) 4 FT (1.22m)
  • Page 25 VENTING WITH THREE (3) 90 ELBOWS NATURAL GAS MODEL R-3500TR MODEL R-4500TR MODEL R-6500TR V (MIN.) H + H (MAX.) H + H (MAX.) H + H (MAX.) Elbow on Top 3 FT (914mm) 2.5 FT (863mm) 2 FT (610mm)
  • Page 26: Installing System Components

    B. Installing Vent Components Venting Out Rear Venting Out Top Insert screwdriver or similar object here to remove cap. CUT HERE...
  • Page 29 WALL BRACKET WALL STUD 8 FT. (2.4 m) FLUE FLUE OUTLET OUTLET 1 INCH MIN. 1 INCH MIN. (25.4 mm) (25.4 mm) NOTE Model DVK-01TRD or SLK-01TRD do not need an exterior firestop on an exterior combustible wall.
  • Page 30 TRIM HEAT TRIM HEAT HEAT SHIELD SHIELD IF TOO SHIELD IF TOO LONG, ADD TO LONG, ADD TO SHIELD IF TOO SHIELD IF TOO SHORT. SHORT. EXTERIOR EXTERIOR FIRESTOP FIRESTOP INTERIOR INTERIOR FIRESTOP FIRESTOP...
  • Page 31 JOIST CEILING NAILS (4 REQUIRED) CEILING FIRESTOP...
  • Page 32: Vent Termination

    NAILS (4 REQUIRED) RAFTER CEILING CEILING FIRESTOP C. Vent Termination...
  • Page 34 openable fixed closed J or K 1 2 3 =VENT TERMINAL 1 2 3 1 2 3 =AREA WHERE TERMINAL IS NOT PERMITTED 1 2 3 =AIR SUPPLY INLET 30” minimum for vinyl clad soffits. CAUTION IF INSTALLING UNIT R-6500TR, AND EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS NECESSARY TO INSTALL THE VINYL PROTECTOR KIT TO THE TOP OF THE EXTERIOR FIRESTOP (FOR ALL ROUND TERMINATION...
  • Page 35 NOTE This also pertains to vertical vent systems installed on the outside of the building.
  • Page 36 TERMINATION...
  • Page 37: Step 4 Positioning, Leveling, And Securing The Fireplace

    Step 4 Positioning, Leveling, and Securing the Fireplace WARNING: To ensure proper clearances, the front framing header must be installed on its narrow edge and to the front of the frame. Step 5 The Gas Control Systems Standing Pilot Ignition Direct Spark Ignition (DSI).
  • Page 38: Step 6 The Gas Supply Line

    DSI IGNITION STANDING PILOT 3/8" (10 mm) Step 6 The Gas Supply Line...
  • Page 39: Step 7 Gas Pressure Requirements

    USE A WRENCH ON SHUT-OFF VALVE WHEN TIGHTENING GAS LINE. Step 7 Gas Pressure Requirements...
  • Page 40: Step 8 Wiring The Fireplace

    Step 8 Wiring the Fireplace CAUTION DISCONNECT REMOTE CONTROLS IF YOU ARE ABSENT FOR EXTENDED TIME PERIODS. THIS WILL PREVENT ACCIDENTAL FIREPLACE OPERATION. For Standing Pilot Ignition Wiring LABEL ALL WIRES PRIOR TO DISCONNECTION CAUTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.
  • Page 41 FAN WIRING DIAGRAM NOTE: IF ANY OF THE ORIGINAL WIRE NOTE: IF ANY OF THE ORIGINAL WIRE VARIABLE SPEED CONTROL AS SUPPLIED WITH THE APPLIANCE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105 DEGREE C REPLACED WITH TYPE 105 DEGREE C RATED WIRE.
  • Page 42: Step 9 Finishing

    Step 9 Finishing Note: All Dimensions shown are in inches.
  • Page 43: Step 10 Installing Trim, Logs, And Ember Material

    CAUTION IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND (TOP AND SIDES) ARE SEALED, A 300° F. MINIMUM SEALANT MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE MATERIAL (USING 300° F. MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND.
  • Page 45 CAUTION THE GLASS DOOR MUST BE SECURELY LATCHED BEFORE OPERATING THE UNIT. Figure 40. Placement of the Ember Material CAUTION IT IS STRONGLY RECOMMENDED THAT TRIM DOORS WITH OPTIONAL MESH SCREENS BE INSTALLED ON PROPANE MODELS.
  • Page 46: Step 11 Before Lighting The Fireplace

    Step 11 Before Lighting the Fireplace Installers Guide Step 12 Lighting the Fireplace After the Installation...
  • Page 47: Section 4: Maintenance And Servicing

    Fireplace Maintenance IMPORTANT TURN OFF THE GAS BEFORE SERVICING YOUR FIREPLACE. Maintaining Type of Fireplace Fireplace Maintenance Task To Servicing Maintenance Frequency Be Completed Your Replacing Once annually, Qualified Brush away loose ember material near Fireplace Old Ember during the Service the burner.
  • Page 48 MAKE SURE THE FLAMES ARE STEADY—NOT LIFTING OR FLOATING. STANDING PILOT 3/8" (10 mm) DSI IGNITION NOTE: FLAMES TOO CLOSE TO THE CERAMIC INSULATORS CAN CAUSE NUISANCE LOCKOUTS AND ELECTRODE FAILURE.

This manual is also suitable for:

R-4500trR-6500tr

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