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CONSTRUCTION
Introduction
Assembly of your TWT-1K Telephone Line Analyzer Kit will prove to be an exciting project and give you much satisfaction and personal
achievement. If you have experience in soldering and wiring techniques, then you should have no problem with the assembly of this kit. Care
must be given to identifying the proper components and in good soldering habits. Above all, take your time and follow these easy step-by-
step instructions. Remember, "An ounce of prevention is worth a pound of cure". Avoid making mistakes and no problems will occur.
CAUTION: WEAR SAFETY GLASSES WHEN ASSEMBLING THIS KIT.
Assemble Components
In all of the following assembly steps, the components must be installed on the top side of the PC board unless otherwise indicated. The
top legend shows where each component goes. The leads pass through the corresponding holes and the board is turned to solder the
component leads on the foil side. Solder immediately unless the pad is adjacent to another hole which will interfere with the placement
of the other component. Cut excessive leads with a diagonal cutter. Then, place a check mark in the box provided next to each step to
indicate that the step is completed. Be sure to save the extra leads for use as jumper wires if needed.
Foil Side
Mount Part
Soldering
The most important factor in assembling your TWT-1K is good soldering techniques. Using the proper soldering iron is of prime
importance. A small pencil type soldering iron of 25 - 40 watts is recommended. The tip of the iron must be kept clean at all times
and well tinned. Many areas on the PC board are close together and care must be given not to form solder shorts. Size and care of
the tip will eliminate problems.
For a good soldering job, the areas being soldered must be heated sufficiently so that the solder flows freely. Apply the solder
simultaneously to the component lead and the component pad on the PC board so that good solder flow will occur. Be sure that the
lead extends through the solder smoothly indicating a good solder joint. Use only rosin core solder of 60/40 alloy.
DO NOT USE ACID CORE SOLDER! Do not blob the solder over the lead because this can result in a cold solder joint.
1. Solder all components from
the copper foil side only.
Push the soldering iron tip
against both the lead and the
circuit board foil.
2. First apply a small amount of
solder to the iron tip. This
allows the heat to leave the
iron
and
onto
the
Immediately apply solder to
the opposite side of the
connection, away from the
iron.
Allow the heated
component and the circuit
foil to melt the solder.
3. Allow the solder to flow
around
the
connection.
Then, remove the solder and
the
iron
and
let
connection cool. The solder
should have flowed smoothly
and not lump around the wire
lead.
Bend Leads to Hold Part
Soldering Iron
Component Lead
Foil
Circuit Board
Soldering Iron
Solder
foil.
Foil
Solder
Soldering Iron
Foil
the
Solder and Cut Off Leads
4. Here is what a good solder
connection looks like. Cut
off excess leads.
Example 1
Poor solder connections occur
when the lead is not heated
sufficiently. The solder will not
flow onto the lead as shown. To
correct. reheat the connection
and, if necessary, apply a small
amount of additional solder to
obtain a good connection.
Example 2
A solder bridge occurs when
solder runs between circuit
paths and creates a short
circuit. This is usually caused
by using too much solder. To
correct this, simply drag your
soldering
iron
across
solder bridge as shown.
-5-
Rx - 100W 5% 1/4W Resistor
(brown-black-brown-gold)
Solder does not flow onto the
lead. A
hard
rosin
surrounds and insulates the
connection.
Poor solder
connection
Soldering iron
positioned incorrectly.
the
bead
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