Skag Replacement; Tie Rod Replacement; Radius Rod Replacement - Polaris 2000 120 XCR Service Manual

BODY/STEERING
7. Install the ski assembly (11-14, 16-19 and 21-22).
8. Install the ski bolt (15) and Nylock Nut (20).
9. Insert the tie rod bolt (8) through the tie rod end and the
spindle.
10. Place the washer (2) on the bottom along with the Nylock
nut (3) and torque to 16 ft.lb (22 Nm).
Steering Rod End: 16 ft.lb (22Nm)

SKAG REPLACEMENT

1. Remove nut (22), nut and washer (18).
2. Push down on skag studs and remove skag (16).
3. Install new skag.
4. Tighten down the fasteners.

TIE ROD REPLACEMENT

1
1. Remove inner tie rod bolt (1), nut and washer (2).
2. Also remove the outer tie rod bolt (3), nut and washer (4).
3. Slide tie rod assembly (5) out through chassis.
4. Slide in replacement tie rod assembly.
5. Torque fasteners (2,4) to 16 ft.lb (22 Nm).
Rod End Fasteners: 16 ft.lb (22Nm)
5.6
= T
2
5
3
= T

RADIUS ROD REPLACEMENT

2
This procedure is for either upper or lower radius rods.
1. Lift and support front end of machine.
NOTE: Be sure the machine is stable and solidly
supported before proceeding. Serious injury may
result if machine tips or falls.
2. Remove outer radius rod bolts (1) and nuts.
3. Remove the inner radius rod bolts (2) and nuts (3).
4. Remove bushings and replace with new radius rod(4, 5).
5. Insert new radius rod in reverse of disassembly and torque
bolts to 16 ft.lb (22 Nm).
4
Radius Rod End: 16 ft.lb (22Nm)
4
5
1
= T
3